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| ====Overview==== | | ====Overview==== |
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− | PCB Printer is a fantastic tool for prototyping PCBs. After uploading Gerber files from Altium or a related software, Voltera will be able to print traces, pads, and bake them all in one location. However, the PCB Lab has a different tool for baking due to the amount of people it needs to accommodate, users will only be using the PCB Printer to print traces and pads. The Conductive Ink (used for Traces) is indicated by a green dot on the dispenser, the Voltera Solder Paste (used for Pads) is indicated by an orange dot on the dispenser, and the Manufactured Solder Paste (used for Pads) is indicated by a blue dot on the despenser. | + | PCB Printer is a fantastic tool for prototyping PCBs. After uploading Gerber files from Altium or a related software, Voltera will be able to print traces, pads, and bake them all in one location. However, the PCB Lab has a different tool for baking due to the amount of people it needs to accommodate, users will only be using the PCB Printer to print traces and pads. The Conductive Ink (used for Traces) is indicated by a green dot on the dispenser, the Voltera Solder Paste (used for Pads) is indicated by an orange dot on the dispenser, and the Manufactured Solder Paste (used for Pads) is indicated by a blue dot on the dispenser. |
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| Before beginning with your PCB, it is imperative that it is completely flat, meaning no components are installed, as it will result in breaking the nozzle of the dispenser, or it will be unable to calibrate correctly. | | Before beginning with your PCB, it is imperative that it is completely flat, meaning no components are installed, as it will result in breaking the nozzle of the dispenser, or it will be unable to calibrate correctly. |
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| ## Unclamp the board from the Voltera, and remember that the traces are still wet, so do not smear them around. | | ## Unclamp the board from the Voltera, and remember that the traces are still wet, so do not smear them around. |
| ## Consult the Reflow Oven wiki and complete that process. | | ## Consult the Reflow Oven wiki and complete that process. |
− | | + | #Preparing for Solder Paste |
| + | ##You should now have a PCB with traces baked on it! Time to make those pads for placing components. |
| + | ##Take a burnishing pad from one of the drawers. Rub the substrate with the pad until the traces have a shine to them, rather than a dull appearance. |
| + | ##Replace the burnishing pad back into the drawer. This cleans the surface of the traces and makes them look super shiny. |
| + | #Aligning the Paste |
| + | ##This process will help the Voltera know where it needs to print solder. The user gives it two locations where the pads should go, and the Voltera can use the Gerber files to determine where else pads need to go. |
| + | ##At this time, retrieve the solder paste from the fridge and set it out to warm. The correct paste is labeled with a '''orange''' sticker. |
| + | ##Take the board back to the Voltera and clamp the board into place. Again, you should not be able to move the board after it is clamped. |
| + | ##Open the Voltera application and choose "Solder," and choose the proper paste. In this case you want the '''orange'''-labeled paste. |
| + | ##Clean the calibration switches, mount the probe, and proceed. |
| + | ##Click 'Move to feature." This will move the probe to a pre-determined feature and should not be aligned properly on the first go. It is your job to align it correctly. |
| + | ##First, use the arrow keys to roughly align the feature with the probe. This process will help the Voltera know where it needs to put the pads. |
| + | ##Next, click "Lower," and use the arrow keys to fine-tune the alignment. Your precision in these steps is key to getting solder paste in the correct places. |
| + | ##Click "Measure" when the alignment is correct. The board will be probed and the head will move to a second feature. |
| + | ##Repeat steps 8 and 9. |
| + | ##Click "Measure." The alignment is now finished. |
| + | ##You can confirm the alignment by clicking various features and seeing if the head moves to the right position. If something is off, you can go back and realign if necessary. Proceed until you need to measure the height of the board. |
| + | ##Click "Probe." This will measure the height of the board and determine how far away the dispenser needs to be from the board. |
| + | ##Once it finishes probing, remove the probe and replace it in the drawer. |
| + | #Priming the Paste |
| + | ##Refer to the priming directions in step 7 before mounting the dispenser. |
| + | ##Once it is primed, mount it and proceed. |
| + | ##Click "Dispense." The paste will dispense onto all of the selected pads. |
| + | ##Strive for good coverage of paste, preferably covering most of the pad, if not all of it. |
| + | ##Remove the dispenser. Twist the knob clockwise to back off the paste. '''Put it back in the fridge,''' and quit the Voltera app. |
| + | ##Unclamp the board from the Voltera. Remember that you are handling a board with wet paste. Clean up! |
| + | ##You are now done with the PCB Printer! Refer to the Pick and Place as well as the Reflow Oven wikis for the remainder of the process. The board consists of a button, a 680Ω resistor, and an LED. |
| + | # |
| ==Safety== | | ==Safety== |
| Insert text | | Insert text |