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| * Engrave - Removes a thin layer of material from the surface of the metal along an established line. This has great accuracy but only produces a thin line. | | * Engrave - Removes a thin layer of material from the surface of the metal along an established line. This has great accuracy but only produces a thin line. |
| * Raster - Very similar to an engrave but a raster is used to engrave a large area by passing over the area repeatedly. This works great for lettering, designs and such but does lose a little accuracy around the edges. | | * Raster - Very similar to an engrave but a raster is used to engrave a large area by passing over the area repeatedly. This works great for lettering, designs and such but does lose a little accuracy around the edges. |
− | * FabCreator - The software used to set up a cut from a dxf. | + | * FabCreator - The software used to set up a cut from a DXF. |
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| ==== User Manual ==== | | ==== User Manual ==== |
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| Setting up the file: | | Setting up the file: |
| # Export the desired part as a DXF (a DWG will also work). It does not matter what software was used to create it as long as it can be exported as a DXF. | | # Export the desired part as a DXF (a DWG will also work). It does not matter what software was used to create it as long as it can be exported as a DXF. |
− | # Open the fabcreator software. | + | # Open the FabCreater software. |
| # Import the DXF using [File] > [Import] and make sure to select the correct units when prompted. | | # Import the DXF using [File] > [Import] and make sure to select the correct units when prompted. |
| # Go to the [Edit] tab to select and delete any unwanted lines. | | # Go to the [Edit] tab to select and delete any unwanted lines. |
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| * The job runs but machine does not cut. Most likely the dry run process selected. Toggle dry run off. | | * The job runs but machine does not cut. Most likely the dry run process selected. Toggle dry run off. |
| * The machine does not cut, many sparks visible. The process table is not set correctly or the cutting head or optics are dirty. Ensure correct focal offset, cut speed, cut height, and gas pressure in process table. Check that the nozzle tip is clean, wipe off slag with Scotchbrite. | | * The machine does not cut, many sparks visible. The process table is not set correctly or the cutting head or optics are dirty. Ensure correct focal offset, cut speed, cut height, and gas pressure in process table. Check that the nozzle tip is clean, wipe off slag with Scotchbrite. |
− | * Machine loses cut so that there crooked lines and gaps in the part. Again this is because the process table parameters14896 | + | * Machine loses cut so that there crooked lines and gaps in the part. Again this is because the process table parameters14896 ''[Is this a true statement?]'' |
− | * incorrect or the cutting head/optics are dirty. Verify cut process parameters including cut speed, cut height, and gas pressure. Check nozzle tip is clean, wipe off slag with Scotchbrite. | + | * Incorrect or the cutting head/optics are dirty. Verify cut process parameters including cut speed, cut height, and gas pressure. Check nozzle tip is clean, wipe off slag with Scotchbrite. |
| * Cut does not go all the way through material. Select correct process. Reduce cut speed. Increase assist gas pressure up to 145 PSI. Verify process table is correct. Verify beam centering and focus test. Inspect nozzle tip. | | * Cut does not go all the way through material. Select correct process. Reduce cut speed. Increase assist gas pressure up to 145 PSI. Verify process table is correct. Verify beam centering and focus test. Inspect nozzle tip. |
| * If your machine has a rotary you may encounter two homing errors. If the touchscreen says, “Idler (the chuck that holds the right side of the tube) not homed. Move idler to home”, open the door and move the idler all the way to the right. There is a sensor that detects when the idler is in its home position. Once the idler is in the home position, close the message and repress HOME THE MACHINE. If you encounter an error message saying that the rotary is locked; simply pull out the red pin, close the message, and repress HOME THE MACHINE. | | * If your machine has a rotary you may encounter two homing errors. If the touchscreen says, “Idler (the chuck that holds the right side of the tube) not homed. Move idler to home”, open the door and move the idler all the way to the right. There is a sensor that detects when the idler is in its home position. Once the idler is in the home position, close the message and repress HOME THE MACHINE. If you encounter an error message saying that the rotary is locked; simply pull out the red pin, close the message, and repress HOME THE MACHINE. |
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| ====General maintenance==== | | ====General maintenance==== |
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− | Just like any other machine tool, the FabLight must be cleaned regularly for optimal performance. Lack of regular preventative maintenance (PM) will lead to damaged machine components, a reduction in part quality, and machine downtime. Cleaning the entire machine takes on average 10 minutes to complete and is easy to do with a single person. Even if the machine does not appear to be dirty, over time metal particles can build up; for optimum machine performance you must adhere to the recommended PM schedule, even if the machine “does not appear to be dirty.” | + | Just like any other machine tool, the FabLight must be cleaned regularly for optimal performance. Lack of regular preventive maintenance (PM) will lead to damaged machine components, a reduction in part quality, and machine downtime. Cleaning the entire machine takes on average 10 minutes to complete and is easy to do with a single person. Even if the machine does not appear to be dirty, over time metal particles can build up; for optimum machine performance you must adhere to the recommended PM schedule, even if the machine “does not appear to be dirty.” |
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| ====Specific Maintenance Tasks==== | | ====Specific Maintenance Tasks==== |