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| * Stepper Motor: There are two main places where you'll find stepper motors on a 3D printer. There's a motor for each axes, one for the x, y, and z. These motors receive instructions from the gcode to move the certain axes at certain points to create your print. There is also a stepper motor in the extruder setup, pushing and pulling the filament whenever more or less is needed for the current print. | | * Stepper Motor: There are two main places where you'll find stepper motors on a 3D printer. There's a motor for each axes, one for the x, y, and z. These motors receive instructions from the gcode to move the certain axes at certain points to create your print. There is also a stepper motor in the extruder setup, pushing and pulling the filament whenever more or less is needed for the current print. |
| * Infill: Infill has to do with a 3D print's structural integrity. It can be multiple shapes and patterns (providing different strength optimizations), different sizes, and different thicknesses. Infill ranges anywhere from 0% (hollow) to 100% (solid). It is very unlikely you'll ever want a print to be 100% infill, because it takes an insane amount of filament and a lot of time to complete. Most 3D prints are 20% infill since it is the most optimal choice for cost efficiency and durability. If your concern is cost, a lesser infill density is a good way to go. If strength and mass is important, a higher density (between 30%-50%) is a good estimate. When using a higher infill, always double check to make sure it's a good idea for your part, and that you're using the right machine. Other 3D printers in the prototype lab have the option of a stronger filament than PLA or ABS, so it may be a better idea to print for strength on those rather than the Prusas. | | * Infill: Infill has to do with a 3D print's structural integrity. It can be multiple shapes and patterns (providing different strength optimizations), different sizes, and different thicknesses. Infill ranges anywhere from 0% (hollow) to 100% (solid). It is very unlikely you'll ever want a print to be 100% infill, because it takes an insane amount of filament and a lot of time to complete. Most 3D prints are 20% infill since it is the most optimal choice for cost efficiency and durability. If your concern is cost, a lesser infill density is a good way to go. If strength and mass is important, a higher density (between 30%-50%) is a good estimate. When using a higher infill, always double check to make sure it's a good idea for your part, and that you're using the right machine. Other 3D printers in the prototype lab have the option of a stronger filament than PLA or ABS, so it may be a better idea to print for strength on those rather than the Prusas. |
− | * Filament: There are many different kinds of filament you can use on the 3D printer, ranging from PLA, to ABS, TPU to Nylon. The most common of these are PLA and ABS. PLA stands for Polylactic Acid, it is the most common desktop 3D printing filament because it is odorless and very hard to warp on its own, therefore not always a need for a heated bed. ABS stands for Acrylonitrile Butadiene Styrene. It's one of the most commercial versions of plastic available (found in legos, packaging, and more)--it's durable, scratch resistant, and tough. Heated beds are a must with ABS filament because it is so temperature sensitive, so it warps very easily. The Prusas use 1.75 mm filament. | + | * Filament: There are many different kinds of filament you can use on the 3D printer, ranging from PLA, to ABS, TPU to Nylon. The most common of these are PLA and ABS; the Prusas are usually set up with PLA. PLA stands for Polylactic Acid, it is the most common desktop 3D printing filament because it is odorless and very hard to warp on its own, therefore not always a need for a heated bed. ABS stands for Acrylonitrile Butadiene Styrene. It's one of the most commercial versions of plastic available (found in legos, packaging, and more)--it's durable, scratch resistant, and tough. Heated beds are a must with ABS filament because it is so temperature sensitive, so it warps very easily. The Prusas use 1.75 mm filament. |
| * CAD Modeling and Thingiverse: There are two ways you can 3D print models. You can either design your own with a CAD (computer-aided design) software, or you can find something similar to what you want on websites like Thingiverse. Thingiverse has all sorts of community-contributed designs, which you can download the .stl files for, slice, and print the models. As for modeling your own projects, there are multiple softwares you can use such as SolidWorks, AutoCAD, Autodesk Inventor, FreeCAD, and many more. | | * CAD Modeling and Thingiverse: There are two ways you can 3D print models. You can either design your own with a CAD (computer-aided design) software, or you can find something similar to what you want on websites like Thingiverse. Thingiverse has all sorts of community-contributed designs, which you can download the .stl files for, slice, and print the models. As for modeling your own projects, there are multiple softwares you can use such as SolidWorks, AutoCAD, Autodesk Inventor, FreeCAD, and many more. |
| * Slicing: Each 3D printer uses a slicer software, a software where you can import the model file (usually an .stl file) onto a computerized build plate, resize, change up the nozzle and bed temperatures, adjust the infill and precision, and more. The slicer software takes into consideration all your configurations, then "slices" it into a .gcode file, a set of instructions for the x, y, and z dimensions. The 3D printer can read and tell the stepper motors what to do from the set of instructions within the gcode. The slicer software used for the Prusa i3 MK3 is called Prusa Slicer. | | * Slicing: Each 3D printer uses a slicer software, a software where you can import the model file (usually an .stl file) onto a computerized build plate, resize, change up the nozzle and bed temperatures, adjust the infill and precision, and more. The slicer software takes into consideration all your configurations, then "slices" it into a .gcode file, a set of instructions for the x, y, and z dimensions. The 3D printer can read and tell the stepper motors what to do from the set of instructions within the gcode. The slicer software used for the Prusa i3 MK3 is called Prusa Slicer. |
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| #* The quality of the print has to do with the size of each individual layer. The finer the quality, the longer the time is to print your model. Almost always you'll want your print to be Optimal quality (0.15mm), since about all prints turn out good with that setting, but you can choose from several other presets as well. A smaller layer height will allow for more definition in the vertical plane but will take longer to print. Each layer height has a preset for fast and quality that you can choose from based on your print needs. If you are feeling adventurous then the pint and printer settings can be individually adjusted instead of using a preset. | | #* The quality of the print has to do with the size of each individual layer. The finer the quality, the longer the time is to print your model. Almost always you'll want your print to be Optimal quality (0.15mm), since about all prints turn out good with that setting, but you can choose from several other presets as well. A smaller layer height will allow for more definition in the vertical plane but will take longer to print. Each layer height has a preset for fast and quality that you can choose from based on your print needs. If you are feeling adventurous then the pint and printer settings can be individually adjusted instead of using a preset. |
| #* Next, you'll change the infill. If you don't know how much infill you need, check out the definition of infill above or talk to the supervisor for help. This option will almost always stay at 15% infill. | | #* Next, you'll change the infill. If you don't know how much infill you need, check out the definition of infill above or talk to the supervisor for help. This option will almost always stay at 15% infill. |
− | #* Now we come to support! Support is extra material printed around your model to support tougher geometric angles that the printer can't get to on its own. It is easily torn off at the end of the print. | + | #* Now we come to support! Support is extra material printed around your model to support tougher geometric angles and overhangs that the printer can't get to on its own. It is easily torn off at the end of the print. |
| #* The Brim option is for bed adhesion. You will typically want this option, since it helps prevent the warping of the part you are printing. A brim is most important for prints that have a small surface area that is in contact with the plate. | | #* The Brim option is for bed adhesion. You will typically want this option, since it helps prevent the warping of the part you are printing. A brim is most important for prints that have a small surface area that is in contact with the plate. |
| # When all those settings are complete, you can click "Slice now" in the bottom right corner, and Slicer will give you a time and filament estimate for your print. If they seem reasonable, you can save the newly "sliced" .gcode file to the SD card that will go into the printer! Do this by clicking "Export G code." You can always go back and adjust the settings to fit your time and/or filament needs before saving the file. | | # When all those settings are complete, you can click "Slice now" in the bottom right corner, and Slicer will give you a time and filament estimate for your print. If they seem reasonable, you can save the newly "sliced" .gcode file to the SD card that will go into the printer! Do this by clicking "Export G code." You can always go back and adjust the settings to fit your time and/or filament needs before saving the file. |
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| * '''Support fails:''' If the support gets really stringy as the print continues and in turn fails the print, see if you can have a supervisor help you change the density of the support. Double check that the printer is not shaking too much as you print your model. If you still don't know what to do after your print fails, ask a supervisor. | | * '''Support fails:''' If the support gets really stringy as the print continues and in turn fails the print, see if you can have a supervisor help you change the density of the support. Double check that the printer is not shaking too much as you print your model. If you still don't know what to do after your print fails, ask a supervisor. |
| * '''First layer of print warps:''' If the first layer of your print warps and affects the rest of your print, lower the bed temperature, and start the print again. If it continues to warp, try adding some adhesive on the printer bed. | | * '''First layer of print warps:''' If the first layer of your print warps and affects the rest of your print, lower the bed temperature, and start the print again. If it continues to warp, try adding some adhesive on the printer bed. |
− | If your issue is not found here, ask the supervisor for help, or you can research on this website: https://all3dp.com/1/common-3d-printing-problems-troubleshooting-3d-printer-issues/#section-fdm-3d-printing-problems-my-print-failed | + | If your issue or error is not found here, ask the supervisor for help, or you can research on this website: https://all3dp.com/1/common-3d-printing-problems-troubleshooting-3d-printer-issues/#section-fdm-3d-printing-problems-my-print-failed |
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| Failed Calibration: | | Failed Calibration: |