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| ## Remove the probe, replace the cap, place the probe back in the drawer, and proceed. <br /><br /> | | ## Remove the probe, replace the cap, place the probe back in the drawer, and proceed. <br /><br /> |
| # Priming the Conductor | | # Priming the Conductor |
− | ## Ensure 15 minutes have passed before beginning the next step. The dispenser should not be cold to the touch. | + | ## Ensure 15 minutes have passed before beginning the next step. This helps the ink flow easier, so the dispenser should not be cold to the touch. |
− | ## '''Read carefully.''' The Voltera application explains this step well. Follow the on-screen instructions before moving on to the next step. Some tips/tricks/warnings: <br /><br /> - '''Nozzles are fragile!''' You would be surprised how easy it is to break one. Treat this process with care!<br /> - Hold the dispenser over a paper towel to prevent ink from getting everywhere.<br /> - If you need to wipe the nozzle, do so '''gently''' and '''use a cotton swab found in the drawers.''' <br /> - Ink should not be flowing quickly out of the dispenser when you finish priming, but '''a very small amount''' of flow is OK. <br /><br /> [[File:Voltera priming.jpg|border|none|300x300px]] <br /> | + | ## '''Read carefully.''' The Voltera application explains this step well. Follow the on-screen instructions before moving on to the next step. Some tips/tricks/warnings: <br /><br /> - '''Nozzles are fragile!''' You would be surprised how easy it is to break one. Treat this process with care!<br /> - Hold the dispenser over a paper towel to prevent ink from getting everywhere.<br /> - If you need to wipe the nozzle, do so '''gently''' and '''use a cotton swab found in the drawers.''' <br /> - Ink should not be flowing quickly out of the dispenser when you finish priming, but '''a very small amount''' of flow is OK. <br /> [[File:Voltera priming.jpg|border|none|300x300px]] |
− | ## Mount the dispenser. [[File:Voltera mount_conductive.jpg|border|none|300x300px]] <br /> | + | ## Mount the dispenser. [[File:Voltera mount_conductive.jpg|border|none|300x300px]] |
| # Calibration | | # Calibration |
− | ## Click "Advanced." Start with the '''Z at 0.10 mm''' and the '''E at 0 um'''. Adjust the Voltera to these values. | + | ## Click "Advanced." Start with the '''Z at 0.10 mm''' and the '''E at 0 um'''. Adjust the Voltera to these values, as it is a safe distance for the dispenser. |
− | ## Click "Calibrate." | + | ## Click "Calibrate." The Voltera will lay down a test print. Pay close attention to the amount and consistency of the ink.[[File:Voltera calibrate.jpg|border|none|300x300px]] |
− | ## The Voltera will lay down a test print. Pay close attention to the amount and consistency of the ink. [[File:Voltera calibrate.jpg|border|none|300x300px]] <br />
| + | ## The example below has slightly too much ink. Notice how a portion of the horizontal lines touch and some parts of the ink glob up. [[File:Voltera calibrate_bad.jpg|border|none|300x300px]] |
− | ## The example below has slightly too much ink. Notice how a portion of the horizontal lines touch and some parts of the ink glob up. [[File:Voltera calibrate_bad.jpg|border|none|300x300px]] <br /> | + | ## In this case, to make an adjustment, the ink height was set to a '''Z of 0.09 mm''' and the flow was set to an '''E of -10 um.''' This dispenses less ink than before. |
− | ## In this case, to make an adjustment, the ink height was set to a '''Z of 0.09 mm''' and the flow was set to an '''E of -10 um.''' | |
| ## '''You may need to do the same or make different adjustments. Whatever you do, do NOT run the nozzle into the board! The nozzle will break!''' | | ## '''You may need to do the same or make different adjustments. Whatever you do, do NOT run the nozzle into the board! The nozzle will break!''' |
− | ## If an adjustment was made, '''wipe the board clean with a paper towel (shown below)''' and repeat step 9. [[File:Voltera calibrate_wipe.jpg|border|none|300x300px]] <br /> | + | ## If an adjustment was made, '''wipe the board clean with a paper towel (shown below) and/or clean it with isopropyl alcohol''' and repeat the calibration. [[File:Voltera calibrate_wipe.jpg|border|none|300x300px]] |
− | ## The example below is a more acceptable test print. Strive for this consistency. If your board looks right, proceed. [[File:Voltera calibrate_better.jpg|border|none|300x300px]] <br /> | + | ## The example below is a more acceptable test print. Strive for this consistency. If your board looks right, proceed. [[File:Voltera calibrate_better.jpg|border|none|300x300px]] |
− | ## Click "Next." | + | ## Click "Next," and wipe the board clean a final time, as you are now preparing to print your whole circuit. <br /><br /> |
− | ## Wipe the board clean a final time.
| |
− | ## Click "Next." <br /><br />
| |
| # Top Layer Print | | # Top Layer Print |
− | ## The Voltera will print what is selected in green. Below is an example of a portion of the board selected. Ensure the portion you want to print is selected (in this case, select everything.) Remember that blue lines will not be printed. [[File:voltera_selection.PNG|300x300px|none]] <br /> | + | ## The Voltera will print what is selected in green. Below is an example of a portion of the board selected. Ensure the portion you want to print is selected (in this case, select everything.) Remember that blue lines will not be printed. [[File:voltera_selection.PNG|300x300px|none]] |
| ## Click "Start." Let the Voltera finish its process. If a portion of the print fails or is incorrect, you can stop mid-print, or wait until it is finished and redo that selection. Also shown below is an example of a portion of ink that globbed up. The portion was wiped and can be reprinted. [[File:voltera_printing.jpg|300x300px|none]] <br /> [[File:voltera_print_blob.jpg|300x300px|none]] <br /> [[File:voltera_print_redo.jpg|300x300px|none]] <br /> | | ## Click "Start." Let the Voltera finish its process. If a portion of the print fails or is incorrect, you can stop mid-print, or wait until it is finished and redo that selection. Also shown below is an example of a portion of ink that globbed up. The portion was wiped and can be reprinted. [[File:voltera_printing.jpg|300x300px|none]] <br /> [[File:voltera_print_blob.jpg|300x300px|none]] <br /> [[File:voltera_print_redo.jpg|300x300px|none]] <br /> |
− | ## Remove the conductor, replace the cap, '''and return the conductive ink to the fridge!''' | + | ## Remove the conductive ink, put the cap back on, '''and return the conductive ink to the fridge!''' |
− | ## When you reach the "Flip Board," you are done. Quit the Voltera application. | + | ## When you reach the instruction titled "Flip Board," you are done. We want to bake these traces on the Reflow Oven before we do anything else to the board. |
− | ## Unclamp the board from the Voltera. Remember that the traces are still wet. | + | ## Unclamp the board from the Voltera, and remember that the traces are still wet, so do not smear them around. |
| + | ## Consult the Reflow Oven wiki and complete that process. |
| | | |
| ==Safety== | | ==Safety== |