Spot Welder

Make: Miller

Model: LMSW-52

Description

Resistance spot welding is a process in which contacting metal surface points are joined by the heat obtained from resistance to electric current. The Miller LMSW-52 Air-Cooled Spot Welder is a lightweight unit that is portable, easy to operate and excellent for welding mild, galvanized or stainless sheet materials.

LMSW-52 spot welder manual [1]

Here is an example of spot welding and some good basic information.

Documentation

Owner's Manual

Terminology

Tongs-

Training

Operation

Here are some general setup rules of thumb:

The maximum weld capacity is 2 sheets of 16 gauge material.

Demonstration

For the demonstration you will need to perform a spot weld using two pieces of scrap material.

General Procedure

Ensure the material being welded should be clear of any oil or dust
Turn on the spot welder
Place the material being welded between the clamps.
Clamp down on the two pieces of material for no more than 5 seconds.
Grab workpiece with a set of pliers, and open the clamp.

Safety

Wear gloves and welding helmet.
Don't have bare skin exposed.
Don't weld in wet gear or standing water.
Welded material will be hot.

Certification

Foxtale Course

Troubleshooting

Maintenance

General maintenance

The welding tips should be inspected and cleaned as needed.

Specific Maintenance Tasks

Maintenance Procedure	Frequency	Done By
Check Argon Pressure	Before Use	Student/Tech
Check Coolant Flow	Before Use	Student/Tech
Inspect collet & Cup	Before Use	Student/Tech