Difference between revisions of "Buffers"

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{{#set:
 
{{#set:
 
  |Is equipment=True
 
  |Is equipment=True
  |Is located in facility=Machine Shop
+
  |Is located in facility=Welding Shop
 
  |Is used in domain=Metal
 
  |Is used in domain=Metal
 
  |Has name={{PAGENAME}}
 
  |Has name={{PAGENAME}}
  |Has icon=File:BuffersIcon.png
+
|Has make=Baldor
 +
|Has model=332B
 +
|Has serial number=X1810057501 / X1810057506
 +
|Has life expectancy=
 +
|Has year of manufacture or purchase=
 +
|Has replacement cost=
 +
  |Has icon=File:Buffers 3.png
 
  |Has icondesc=
 
  |Has icondesc=
 
  |Has iconwname=
 
  |Has iconwname=
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  |Has imagedesc=Baldor 332B Buffer
 
  |Has imagedesc=Baldor 332B Buffer
 
  |Has description=
 
  |Has description=
  |Has certification=
+
  |Has certification=https://georgefox.instructure.com/courses/1286
|Has make=Baldor
+
  |Has ace=Needed;Makerhub@georgefox.edu
|Has model=332B
 
  |Has ace=
 
 
}}
 
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
+
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
 
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
 
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
  
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Model: {{#show: {{PAGENAME}} |?Has model}}
 
Model: {{#show: {{PAGENAME}} |?Has model}}
 +
 +
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}
  
 
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
 
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
  
 
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
 
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
 +
 +
 +
__TOC__
 +
 +
==Safety First==
 +
[[File:Safety First HD2.png|left|150px]]
 +
Here are some safety instructions for the {{PAGENAME}}. Remember... SAFETY FIRST!!!
 +
*The buffing wheels can catch the material you are polishing and rip it out of your hands.
 +
*Be aware of the direction of the spinning wheels. 
 +
*Never hold a part so the edge can catch the wheel.
 +
*Never wear gloves while buffing.  If a part gets warm take a break and let it cool off.
  
 
==Description==
 
==Description==
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Baldor buffers are built rugged for demanding work loads. 1,800 RPM buffers offer the ultimate in buffer flexibility. Excellent for polishing and buffing metal, aluminum, brass and copper.
 
Baldor buffers are built rugged for demanding work loads. 1,800 RPM buffers offer the ultimate in buffer flexibility. Excellent for polishing and buffing metal, aluminum, brass and copper.
  
Here is video example of polishing. This guy is wearing gloves while polishing but you should never wear gloves around rotating equipment.  
+
Here is video about polishing. This guy is wearing gloves while polishing but you should '''never''' wear gloves around rotating equipment.  
  
 
{{#evu:https://www.youtube.com/watch?v=_SidCppOfJY Video Demonstration}}
 
{{#evu:https://www.youtube.com/watch?v=_SidCppOfJY Video Demonstration}}
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====Terminology====
 
====Terminology====
  
*'''Buffing Wheel Rake -'''Metal teeth mounted to a wooden handle used for cleaning the buffing wheels.
+
*Buffing Wheel Rake -Metal teeth mounted to a wooden handle used for cleaning the buffing wheels.
*'''Rouge -'''A polishing compound that normally comes in bars.
+
*Rouge -A polishing compound that normally comes in bars.
User Manual
+
 
 +
[[Media:Baldor.pdf|Buffer User Manual]]
  
 
==Training==
 
==Training==
====Overview====
+
====Operation====
  
Insert Text
+
There is a cloth wheel located on both sides of the buffer motor.  When you rub the polishing rouge against the cloth wheels some of the material embeds and sticks in the cloth. As you press material up against the wheel small amounts of material get removed and begin to polish the metal surface. You will need to apply more rouge as the material is used up.  The wheels spins at 1800 RPM so remember to always work on the lower portion of the wheel and never hold any parts so the edges can catch on the wheel. Never wear gloves while using rotating equipment.
  
 
====Demonstration====
 
====Demonstration====
  
Insert text
+
You will need to demonstration how to setup the buffer and safely polish a piece of scrap aluminum.
  
 
====General Procedure====
 
====General Procedure====
  
Insert text
+
# Select a scrap piece of aluminum or a part to polish.
 
+
# Debur the part so no sharp edges are present.
==Safety==
+
# select the proper rouge for the material you are polishing.
The buffing wheels can catch material you are polishing and rip it out of your hands. Be aware of the direction of the spinning wheels. Never hold a part so the edge can catch the wheel.
+
# Put on a face shield to protect your face.
 +
# Turn on the power switch for the buffer motor.  
 +
# Apply the polishing rouge to the cloth wheel.
  
 
==Certification==
 
==Certification==
 +
Complete the <strong>Welding Shop - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email <span style="color:blue">makerhub@georgefox.edu</span> if you have any questions.
  
 
+
[https://georgefox.instructure.com/enroll/GH36RT Maker Hub Canvas Course]
[https://foxtale.georgefox.edu/moodle/mod/quiz/view.php?id=821362 Foxtale Course]
 
  
 
==Troubleshooting==
 
==Troubleshooting==
 +
Always start with the correct rouge for the material you are working with. Use the rake as needed to clean the wheel.
  
 
==Maintenance==
 
==Maintenance==
 
====General maintenance====
 
====General maintenance====
  
The buffing wheels need to be cleaned using a buffing wheel rake between using different polishing compounds.
+
The buffing wheels need to be cleaned using a buffing wheel rake when switching between polishing compounds.
  
 
====Specific Maintenance Tasks====
 
====Specific Maintenance Tasks====
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!Done By
 
!Done By
 
|-
 
|-
|Sample
+
|Replace wheels
|Sample
+
|As needed
|Sample
+
|Technician
 
|}
 
|}

Latest revision as of 13:53, 22 August 2024

Buffers 3.png
Baldor 332B Buffer

Make: Baldor

Model: 332B

Serial Number: X1810057501 / X1810057506

Ace: Needed (Makerhub@georgefox.edu).

Location: Welding Shop


Safety First

Safety First HD2.png

Here are some safety instructions for the Buffers. Remember... SAFETY FIRST!!!

  • The buffing wheels can catch the material you are polishing and rip it out of your hands.
  • Be aware of the direction of the spinning wheels.
  • Never hold a part so the edge can catch the wheel.
  • Never wear gloves while buffing. If a part gets warm take a break and let it cool off.

Description

Baldor buffers are built rugged for demanding work loads. 1,800 RPM buffers offer the ultimate in buffer flexibility. Excellent for polishing and buffing metal, aluminum, brass and copper.

Here is video about polishing. This guy is wearing gloves while polishing but you should never wear gloves around rotating equipment.

Documentation

Terminology

  • Buffing Wheel Rake -Metal teeth mounted to a wooden handle used for cleaning the buffing wheels.
  • Rouge -A polishing compound that normally comes in bars.

Buffer User Manual

Training

Operation

There is a cloth wheel located on both sides of the buffer motor. When you rub the polishing rouge against the cloth wheels some of the material embeds and sticks in the cloth. As you press material up against the wheel small amounts of material get removed and begin to polish the metal surface. You will need to apply more rouge as the material is used up. The wheels spins at 1800 RPM so remember to always work on the lower portion of the wheel and never hold any parts so the edges can catch on the wheel. Never wear gloves while using rotating equipment.

Demonstration

You will need to demonstration how to setup the buffer and safely polish a piece of scrap aluminum.

General Procedure

  1. Select a scrap piece of aluminum or a part to polish.
  2. Debur the part so no sharp edges are present.
  3. select the proper rouge for the material you are polishing.
  4. Put on a face shield to protect your face.
  5. Turn on the power switch for the buffer motor.
  6. Apply the polishing rouge to the cloth wheel.

Certification

Complete the Welding Shop - Buffers Module at the link below to gain access to the Buffers. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email makerhub@georgefox.edu if you have any questions.

Maker Hub Canvas Course

Troubleshooting

Always start with the correct rouge for the material you are working with. Use the rake as needed to clean the wheel.

Maintenance

General maintenance

The buffing wheels need to be cleaned using a buffing wheel rake when switching between polishing compounds.

Specific Maintenance Tasks

Maintenance Procedure Frequency Done By
Replace wheels As needed Technician