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| |Is equipment=True | | |Is equipment=True |
| |Is sheet metal equipment=True | | |Is sheet metal equipment=True |
− | |Has make=Baileigh | + | |Is located in facility=Machine Shop |
| + | |Is used in domain=Metal |
| + | |Has name={{PAGENAME}} |
| + | |Has make=Baileigh Industrial |
| |Has model=R-M5 | | |Has model=R-M5 |
− | |Is located in facility= Machine Shop | + | |Has serial number=US14464115 |
− | |Is used in domain=Metal | + | |Has life expectancy= |
| + | |Has year of manufacture or purchase= |
| + | |Has replacement cost= |
| |Has function=Ring Roller | | |Has function=Ring Roller |
− | |Has url=https://www.baileigh.com/manual-ring-roller-r-m5
| + | |Has icon=File: Ring_rollerIcon.png |
− | |Has icon=File:Image_pending.png | |
| |Has icondesc=Ring Roller icon | | |Has icondesc=Ring Roller icon |
| |Has image=File:Ring_Roller.jpg | | |Has image=File:Ring_Roller.jpg |
| |Has imagedesc=Baileigh Ring Roller | | |Has imagedesc=Baileigh Ring Roller |
| |Has description=Baileigh Ring Roller | | |Has description=Baileigh Ring Roller |
| + | |Has ace=Luke Roderick; lroderick20@georgefox.edu |
| + | |Has certification=https://georgefox.instructure.com/courses/1319 |
| }} | | }} |
− | [[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]] | + | [[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]] |
− | [[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]] | + | [[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|275px|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]] |
− | A ring roller is a machine used to roll steel material by forcing the material through through rollers, also called dyes. The rollers can be adjusted to form different radii. | + | |
| + | Make: {{#show: {{PAGENAME}} |?Has make}} |
| + | |
| + | Model: {{#show: {{PAGENAME}} |?Has model}} |
| + | |
| + | Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} |
| + | |
| + | Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). |
| + | |
| + | Location: {{#show: {{PAGENAME}} |?Is located in facility}} |
| + | |
| + | |
| + | ==Safety First== |
| + | [[File:Safety First HD2.png|left|150px]] |
| + | Here are some safety instructions for the {{PAGENAME}}. Remember... SAFETY FIRST!!! |
| + | * Always be aware of the position of the clamp handle and the counterweight. They are heavy and can swing back suddenly causing serious body or head injuries. |
| + | * Keep hands and fingers away from the rollers when the machine is in operation. |
| + | * Keep hands and fingers clear of any gears or mechanisms. Make sure guard is in place before operating machine. |
| + | * Keep hands and fingers from between the roller and die when bending materials to avoid possible injury. |
| + | |
| + | ==Description== |
| + | |
| + | A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75" |
| + | |
| + | |
| + | Here is an example of this piece of equipment being used. |
| + | {{#evu:https://www.youtube.com/watch?v=wiVWrE1OMJ8}} |
| + | |
| + | ==Documentation== |
| + | |
| + | ====Terminology==== |
| + | |
| + | *Dies - Round pieces of steel used to guide the material as its shaped. |
| + | |
| + | [[Media:R-M5_07-2019.pdf|Ring Roller User Manual]] |
| | | |
− | The current Ace of this machine is {{#show: {{PAGENAME}} |?Has ace}} ({{#show: {{PAGENAME}} |?Has ace_email}}).<br /><br />
| + | ==Training== |
| + | ====Operation==== |
| | | |
− | __TOC__
| + | Insert Text |
− | == 3 commandments ==
| |
− | Stuff about the [[3 commandments]].
| |
| | | |
− | == Documentation == | + | ====Demonstration==== |
− | * [https://www.baileigh.com/manual-ring-roller-r-m5 Baileigh Ring Roller Specs]
| |
| | | |
− | == Resources ==
| + | Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When rolling the material remember to keep your fingers away from the rollers to keep from smashing your fingers. |
− | * [https://www.youtube.com/watch?v=6qDPirpROY0 Ring Roller Video]
| |
| | | |
− | == Training == | + | ====General Procedure==== |
− | === Rolling Steps === | + | |
− | #Adjust the knob on the left to get a large radius. | + | #Adjust the knob on the right to adjust the radius, loosen the handle on the left if it restricting you from adjusting the right one. |
− | #Adjust the knob on the right to adjust for the size of the bar.
| + | #Make sure both knobs are secure and tightened before rolling, always start by rolling the largest radius, and work your way up from there. |
| #Insert the bar between the rollers. | | #Insert the bar between the rollers. |
| #Turn the crank to roll the metal bar or rod. | | #Turn the crank to roll the metal bar or rod. |
− | #Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod make make a corkscrew shape instead of a circle. | + | #Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod may make a corkscrew shape instead of a circle. |
| + | #You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight. |
| + | |
| + | ==Reset the Space== |
| + | [[File:Reset The Space HD2.png|left|150px]] |
| + | Here is how you can reset the space for the {{PAGENAME}}. Always reset the space!!! |
| + | * Release the pinch roll. |
| + | * Remove the material. |
| + | * Return all unused stock. |
| + | |
| + | |
| + | |
| + | |
| + | ==Certification== |
| + | Complete the <strong>Machine Shop - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email <span style="color:blue">makerhub@georgefox.edu</span> if you have any questions. |
| + | |
| + | [https://georgefox.instructure.com/enroll/G7CTPX Maker Hub Canvas Course] |
| + | |
| + | ==Troubleshooting== |
| + | |
| + | ==Maintenance== |
| + | ====General maintenance==== |
| + | |
| + | The only things that need to be done to maintain the Ring Roller are general cleaning and periodic lubrication. For details on the lubrication process see the user manual. |
| + | |
| + | ====Specific Maintenance Tasks==== |
| + | {| class="wikitable" |
| + | !Maintenance Procedure |
| + | !Frequency |
| + | !Done By |
| + | |- |
| + | |Lubricate gears |
| + | |Monthly |
| + | |Technician |
| + | |- |
| + | |Apply rust inhibitive lubricant |
| + | |As needed |
| + | |Technician |
| + | |} |