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Line 2: − + + + + − + − + + + − |Has url=https://www.baileigh.com/manual-ring-roller-r-m5+ − + + − + − + − + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + − The current Ace of this machine is {{#show: {{PAGENAME}} |?Has ace}} ({{#show: {{PAGENAME}} |?Has ace_email}}).<br /><br />+ − __TOC__+ − − Stuff about the [[3 commandments]]. − + − * [https://www.baileigh.com/manual-ring-roller-r-m5 Baileigh Ring Roller Specs]+ − == Resources ==+ − + − + − #+ + + + + + + + + + + +
→Certification
|Is equipment=True
|Is equipment=True
|Is sheet metal equipment=True
|Is sheet metal equipment=True
|Has make=Baileigh
|Is located in facility=Machine Shop
|Is used in domain=Metal
|Has name={{PAGENAME}}
|Has make=Baileigh Industrial
|Has model=R-M5
|Has model=R-M5
|Is located in facility= Machine Shop
|Has serial number=US14464115
|Is used in domain=Metal
|Has life expectancy=
|Has year of manufacture or purchase=
|Has replacement cost=
|Has function=Ring Roller
|Has function=Ring Roller
|Has icon=File: Ring_rollerIcon.png
|Has icon=File:Image_pending.png
|Has icondesc=Ring Roller icon
|Has icondesc=Ring Roller icon
|Has image=File:Ring_Roller.jpg
|Has image=File:Ring_Roller.jpg
|Has imagedesc=Baileigh Ring Roller
|Has imagedesc=Baileigh Ring Roller
|Has description=Baileigh Ring Roller
|Has description=Baileigh Ring Roller
|Has ace=Luke Roderick; lroderick20@georgefox.edu
|Has certification=https://georgefox.instructure.com/courses/1319
}}
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|275px|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
A ring roller is a machine used to roll steel material by forcing the material through through rollers, also called dyes. The rollers can be adjusted to form different radii.
Make: {{#show: {{PAGENAME}} |?Has make}}
Model: {{#show: {{PAGENAME}} |?Has model}}
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
==Safety First==
[[File:Safety First HD2.png|left|150px]]
Here are some safety instructions for the {{PAGENAME}}. Remember... SAFETY FIRST!!!
* Always be aware of the position of the clamp handle and the counterweight. They are heavy and can swing back suddenly causing serious body or head injuries.
* Keep hands and fingers away from the rollers when the machine is in operation.
* Keep hands and fingers clear of any gears or mechanisms. Make sure guard is in place before operating machine.
* Keep hands and fingers from between the roller and die when bending materials to avoid possible injury.
==Description==
A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75"
Here is an example of this piece of equipment being used.
{{#evu:https://www.youtube.com/watch?v=wiVWrE1OMJ8}}
==Documentation==
====Terminology====
*Dies - Round pieces of steel used to guide the material as its shaped.
[[Media:R-M5_07-2019.pdf|Ring Roller User Manual]]
==Training==
====Operation====
Insert Text
====Demonstration====
Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When rolling the material remember to keep your fingers away from the rollers to keep from smashing your fingers.
====General Procedure====
#Adjust the knob on the right to adjust the radius, loosen the handle on the left if it restricting you from adjusting the right one.
#Make sure both knobs are secure and tightened before rolling, always start by rolling the largest radius, and work your way up from there.
#Insert the bar between the rollers.
#Turn the crank to roll the metal bar or rod.
#Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod may make a corkscrew shape instead of a circle.
#You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight.
==Reset the Space==
[[File:Reset The Space HD2.png|left|150px]]
Here is how you can reset the space for the {{PAGENAME}}. Always reset the space!!!
* Release the pinch roll.
* Remove the material.
* Return all unused stock.
==Certification==
Complete the <strong>Machine Shop - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email <span style="color:blue">makerhub@georgefox.edu</span> if you have any questions.
[https://georgefox.instructure.com/enroll/G7CTPX Maker Hub Canvas Course]
==Troubleshooting==
== 3 commandments ==
== Documentation ==
==Maintenance==
====General maintenance====
The only things that need to be done to maintain the Ring Roller are general cleaning and periodic lubrication. For details on the lubrication process see the user manual.
== Training ==
====Specific Maintenance Tasks====
=== Rolling Steps ===
{| class="wikitable"
!Maintenance Procedure
!Frequency
!Done By
|-
|Lubricate gears
|Monthly
|Technician
|-
|Apply rust inhibitive lubricant
|As needed
|Technician
|}