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Line 53: − Manual [[Media:R-M5_07-2019.pdf]]+ − + Line 49:
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|Is used in domain=Metal
|Is used in domain=Metal
|Has name={{PAGENAME}}
|Has name={{PAGENAME}}
|Has make=Baileigh
|Has make=Baileigh Industrial
|Has model=R-M5
|Has model=R-M5
|Has serial number=US14464115
|Has function=Ring Roller
|Has function=Ring Roller
|Has icon=File: Ring_rollerIcon.png
|Has icon=File: Ring_rollerIcon.png
|Has imagedesc=Baileigh Ring Roller
|Has imagedesc=Baileigh Ring Roller
|Has description=Baileigh Ring Roller
|Has description=Baileigh Ring Roller
|Has ace=Noah Bloomquist; nbloomquist17@georgefox.edu
|Has ace=Luke Roderick; lroderick20@georgefox.edu
|Has certification=https://georgefox.instructure.com/courses/1319
}}
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|275px|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|275px|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
Model: {{#show: {{PAGENAME}} |?Has model}}
Model: {{#show: {{PAGENAME}} |?Has model}}
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
==Safety First==
[[File:Safety First HD2.png|left|150px]]
Here are some safety instructions for the {{PAGENAME}}. Remember... SAFETY FIRST!!!
* Always be aware of the position of the clamp handle and the counterweight. They are heavy and can swing back suddenly causing serious body or head injuries.
* Keep hands and fingers away from the rollers when the machine is in operation.
* Keep hands and fingers clear of any gears or mechanisms. Make sure guard is in place before operating machine.
* Keep hands and fingers from between the roller and die when bending materials to avoid possible injury.
==Description==
==Description==
A ring roller is a machine used to roll steel material by forcing the material through rollers, also called dies. The rollers can be adjusted to form different radii. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75"
A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75"
*Dies - Round pieces of steel used to guide the material as its shaped.
*Dies - Round pieces of steel used to guide the material as its shaped.
[[Media:R-M5_07-2019.pdf|Ring Roller User Manual]]
==Training==
==Training==
====Overview====
====Operation====
Insert Text
Insert Text
====Demonstration====
====Demonstration====
Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When rolling the material remember to keep your fingers away from the rollers to keep from smashing your fingers.
====General Procedure====
====General Procedure====
#You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight.
#You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight.
==Safety==
==Reset the Space==
[[File:Reset The Space HD2.png|left|150px]]
Here is how you can reset the space for the {{PAGENAME}}. Always reset the space!!!
* Release the pinch roll.
* Remove the material.
* Return all unused stock.
==Certification==
==Certification==
[https://georgefox.instructure.com/courses/1319 Canvas Quiz]
==Troubleshooting==
==Troubleshooting==
====General maintenance====
====General maintenance====
The only things that need to be done to maintain the Ring Roller are general cleaning and periodic lubrication. For details on the lubrication process see the user manual.
====Specific Maintenance Tasks====
====Specific Maintenance Tasks====
!Done By
!Done By
|-
|-
|Sample
|Lubricate gears
|Sample
|Monthly
|Sample
|Technician
|-
|Apply rust inhibitive lubricant
|As needed
|Technician
|}
|}