Difference between revisions of "Dissolvable Support Bath"

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  |Is used in domain=Electronics
 
  |Is used in domain=Electronics
 
  |Has name={{PAGENAME}}
 
  |Has name={{PAGENAME}}
  |Has icon=File:image_pending.png
+
  |Has icon=File:Dissolvable support bath (1).png
 
  |Has icondesc=
 
  |Has icondesc=
 
  |Has iconwname=
 
  |Has iconwname=
  |Has image=File:Basic Bath.jpg
+
  |Has image=File:Dissolvable Support Bath.jpg
 
  |Has imagedesc=This is a Dissolving Support Bath.
 
  |Has imagedesc=This is a Dissolving Support Bath.
 
  |Has description=
 
  |Has description=
 
  |Has certification=
 
  |Has certification=
 
  |Has group=
 
  |Has group=
  |Has make=Haake
+
  |Has make=Support Cleaning Apparatus
  |Has model=W45, DL 30 Thermo
+
  |Has model=1200HT
  |Has ace=Gabi Lorenzo;glorenzo16@georgefox.edu
+
|Has serial number=8121546
 +
  |Has ace=Ellie Annah;estrauss21@georgefox.edu
 
}}
 
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
+
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
 
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
 
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
 +
 
Make: {{#show: {{PAGENAME}} |?Has make}}
 
Make: {{#show: {{PAGENAME}} |?Has make}}
  
 
Model: {{#show: {{PAGENAME}} |?Has model}}
 
Model: {{#show: {{PAGENAME}} |?Has model}}
  
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
+
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}  
 +
 
 +
Ace: Ellie Annah (estrauss21@georgefox.edu).
  
 
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
 
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
 +
  
 
==Description==
 
==Description==
  
The Dissolvable Support Bath is a Thermo Haake DL30 Circulating Bath. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath.
+
The Dissolvable Support Bath is a 1200 HT Support Cleaning Apparatus. It is used in conjunction with both Stratasys [[F370 3D Printer|F370]] 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.
 +
{{#evu:https://www.youtube.com/watch?v=gonTiHbIRGg}}
  
 
==Documentation==
 
==Documentation==
Line 34: Line 40:
 
====Terminology====
 
====Terminology====
  
Insert terminology here
+
*MSDS - Material Safety Data Sheet
 +
 
 +
====User Manual====
  
User Manual
+
[[Media:Sca 1200 ht.pdf|Dissovable Support Bath User Manual]]
  
 
==Training==
 
==Training==
====Overview====
+
====Operation====
 
+
Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. The bath is only to be used for ABS models with QSR dissolvable support. PLA placed into the bath will become brittle and break apart, ruining the prints.
Insert Text
 
  
 
====Demonstration====
 
====Demonstration====
  
Insert text
+
Use the correct safety procedures to place a printed part in the bath.
  
 
====General Procedure====
 
====General Procedure====
* ALWAYS USE SAFETY ATTIRE.
+
 
[[File:Bath_Controls.jpg|227x227px|thumb|right|Bath Controls Panel.|link=https://maker-hub.georgefox.edu/wiki/File:Bath_Controls.jpg]]
+
#ALWAYS USE SAFETY ATTIRE (see safety for requirements).
*Flip the black switch (inside the yellow rectangle) to turn the bath on
+
 
*Then press the button circled in red to start the heating process
+
#Flip the rocker switch on the bottom right to turn the bath on.
*The red knob (circled in cyan) should always be set to about 85 degrees Celsius
+
#Select the temperature that correlates to your print material (70 degrees for ABS) and press the power button to begin the heating process.
*Keep the lid shut as often as possible
+
#Keep the lid shut as often as possible.
*Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours
+
#Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.
**Mesh bags are located in the small drawer next to the sink
+
#*Mesh bags are located in the small drawer next to the sink.
*''When removing parts:''
+
 
**If needed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, removed the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.
+
''When removing parts:''
**Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.
+
 
**Replace the basket and lid.
+
#When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.
 +
#Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.
 +
#Replace the basket and lid.
 +
 
 
==Safety==
 
==Safety==
Insert text
+
 
 +
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.
 +
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.
 +
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of EcoWorks cleaning agent.
 +
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.
 +
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.
 +
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab.
 +
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.
 +
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.
 +
 
 +
==Approved Materials==
 +
*
  
 
==Certification==
 
==Certification==
  
Foxtale Quiz
+
This Quiz is a part of the F370 Quiz on Canvas.
  
 
==Troubleshooting==
 
==Troubleshooting==
 +
 +
*'''What to do if the bath is beeping:'''
 +
**This typically means the bath is low on water (see page 17 of the user manual).
 +
**Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is about 0.5" below the max fill line.
 +
**Tell the Bath Ace if you think the solution should be switched, do not do it yourself.
 +
**The bath may be sending out an error message in which case the Instruction Manual should be consulted.
 +
*'''What to do if the bath appears to be leaking:'''
 +
**Immediately inform the Aces of the Lab and/or Justin.
 +
*'''What to do in the event of a spill:'''
 +
**Evacuate the lab and shut it down until the spill has been properly cleaned.
 +
**Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.
 +
**Use the spill kit.
 +
***Follow instructions inside the kit.
 +
***Make sure you are wearing safety attire.
  
 
==Maintenance==
 
==Maintenance==
 
====General maintenance====
 
====General maintenance====
  
Insert text
+
Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution.
  
 
====Specific Maintenance Tasks====
 
====Specific Maintenance Tasks====
 
{| class="wikitable"
 
{| class="wikitable"
 +
!
 
!Maintenance Procedure
 
!Maintenance Procedure
 
!Frequency
 
!Frequency
 
!Done By
 
!Done By
 +
!Last Done
 +
|-
 +
|1
 +
|Wipe down the machine
 +
|As neeeded
 +
|Lab Volunteer
 +
|N/A
 +
|-
 +
|2
 +
|Change the Bath Solution
 +
|When the bath starts taking a very long time to dissolve support material
 +
|Lab Volunteer
 +
|1/23/20
 
|-
 
|-
|Sample
+
|3
|Sample
+
|Refill Sodium Hydroxide Bottles
|Sample
+
|If there is only one full bottle remaining
|}
+
|Lab Volunteer
 
+
|}2. '''How to change the solution in the bath:'''
The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
 
  
==Safety Procedures==
+
*Wear safety attire during the entire process.
*Only Prototype Lab Mentors are allowed to use the Bath for safety concerns
+
*Retrieve a barrel to drain the fluid into.
*Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves
+
*Remove the blue silicone cap.
*Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of diluted Sodium Hydroxide
+
*Align the barrel opening to be underneath the drain spout.
*Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours
+
*Open the ball valve so the fluid begins to drain.
*All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour
+
*Completely drain all of the fluid.
*All spills should be immediately reported to Justin and the Aces of the Prototype Lab
+
*''Clean the inside of the tank'':
*Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it
+
**Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.
==MSDS Knowledge (soon to be switched to SDS)==
+
**Be sure to also clean the basket thoroughly.
*The MSDS is located next to the sink in a bright yellow binder hanging on the wall
+
**Replace the basket.
*It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to it, and it details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.
+
*Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches about 0.5" below the max fill line
 +
*Gather 6 packages of EcoWorks (1 package consists of part A and part B).
 +
*Inside each package the powder is in dissoluble bags, gently place all bags from the 6 packages into the water.
 +
*Turn the bath on and allow it to heat up to 70 degrees Celsius.
  
==Using the Bath==
+
3. '''How to fill new Sodium Hydroxide bottles:'''
*[https://www.massetrecovery.com/Pictures11/dc30.pdf Instruction Manual] for the Thermo Haake DL30 Circulating Bath.
 
**'''How to use bath:'''
 
*****
 
**'''What to do if the bath is beeping:'''
 
***This typically means the bath is low on water (below 1.5 horizontal holes of the basket inside)
 
***Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is only 1.5 horizontal basket holes from the top
 
***Tell the Bath Ace if you think the solution should be switched, do not do it yourself
 
***The bath may be sending out an error message in which case the Instruction Manual should be consulted.
 
**'''What to do if the bath appears to be leaking:'''
 
***Immediately inform the Aces of the Lab and/or Justin
 
***This would mean there is a collection of water inside of the grey catch tray underneath the bath.
 
**'''What to do in the event of a spill:'''
 
***Evacuate the lab and shut it down until the spill has been properly cleaned
 
***Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security
 
***Use the spill kit
 
****There should be instructions inside
 
****Make sure you are wearing safety attire
 
  
==For Prototype Lab Aces and Bath Ace Only==
+
*Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.
**'''How to change the solution in the bath:'''
+
*There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.
***Wear safety attire during the entire process
 
***Retrieve a barrel to drain the fluid into
 
***Unscrew the top of drain spout (make sure the drain spout is completely pushed in before unscrewing)
 
***Swivel the drain spout to face down
 
***Align the barrel opening to be underneath the drain spout
 
***Pull the drain spout out so that the fluid begins to drain
 
***Completely drain all of the fluid
 
***''Clean the inside of the tank''
 
****Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk
 
****Be sure to also clean the basket thoroughly
 
****Replace the basket
 
***Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches 1.5 horizontal basket holes from the top
 
***Turn the bath on and have it heat up to 70 degrees Celsius
 
***Take a pre-filled bottle of Sodium Hydroxide (located in the thin cabinet underneath the counter the bath sits on) and sprinkle some into the heated water
 
***Allow the sprinkled amount to dissolve and repeat until all of the Sodium Hydroxide in the bottle has been dissolved in the bath
 
***Refill the Sodium Hydroxide bottle if there is only one filled bottle left
 
**'''How to fill new Sodium Hydroxide bottles:'''
 
***Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.
 
***There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles up to where the level in the last remaining bottle is. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.
 
**'''When to change the solution in the bath:'''
 
***This is not an exact science. Before the F370, all dissolvable support material was a translucent black. This meant that the bath would become a milky brown when it needed to be changed. Now the F370 introduces an opaque white material which causes the bath solution to continuously appear milky which creates confusion when trying to figure out when to change the solution.
 
***As of right now, we recommend making a best guess. When the bath starts taking a very long time to dissolve support material, it is probably time to change the bath.
 
***Some thoughts for changing this in the future:
 
****Use the Job Log's ability to track the support material dissolved in the bath and develop a number for when the bath needs to be changed. Then set the Job Log up to alert the Lab when it has reached that number.
 
****Attempt to obtain translucent black support material for the F370.
 
****Attempt to use a chemical strength measurement to determine how strong the solution in the bath is and determine a checkpoint strength for when to switch the solution.
 

Revision as of 15:17, 28 June 2022

Dissolvable support bath (1).png
This is a Dissolving Support Bath.

Make: Support Cleaning Apparatus

Model: 1200HT

Serial Number: 8121546

Ace: Ellie Annah (estrauss21@georgefox.edu).

Location: Prototype Lab


Description

The Dissolvable Support Bath is a 1200 HT Support Cleaning Apparatus. It is used in conjunction with both Stratasys F370 3D printers. Since these printers use QRS support material, the support can be dissolved in a heated, agitated, diluted solution of Sodium Hydroxide. Sodium Hydroxide can be dangerous when handled incorrectly, therefore there are various safety procedures associated with the use of the Dissolvable Support Bath. Below is a video of an alcohol dissolvable support bath which is not as toxic but functions the same.

Documentation

Terminology

  • MSDS - Material Safety Data Sheet

User Manual

Dissovable Support Bath User Manual

Training

Operation

Using the Dissolvable support bath is very simple. During the busy times of the semester, the bath will be left on but if it is not on then turn it on using the control panel. Next, wait for the bath to heat up completely and then place your part in it using appropriate safety attire. It may be helpful to place the part in a mesh bag, remove the basket from the bath, and tie the bag to the bottom of the basket to keep the part completely submerged. Periodically check the part until all support has been dissolved. Always wear safety equipment when opening the bath. The bath is only to be used for ABS models with QSR dissolvable support. PLA placed into the bath will become brittle and break apart, ruining the prints.

Demonstration

Use the correct safety procedures to place a printed part in the bath.

General Procedure

  1. ALWAYS USE SAFETY ATTIRE (see safety for requirements).
  1. Flip the rocker switch on the bottom right to turn the bath on.
  2. Select the temperature that correlates to your print material (70 degrees for ABS) and press the power button to begin the heating process.
  3. Keep the lid shut as often as possible.
  4. Place the part inside of a mesh bag, tie the strings of the mesh bag to the side handles, allow the part to soak in the bath for several hours.
    • Mesh bags are located in the small drawer next to the sink.

When removing parts:

  1. When the soaking step is completed, the basket can be lifted out and removed so that parts can be sifted through in the air instead of the solution. If you do remove basket, remove the lid first and place it in the sink. Next, lift the basket, let it drain above the bath so that it drips into the bath, then once it is barley dripping, the basket can be transferred to the sink.
  2. Wash the mesh bag and part thoroughly. Use paper towels to dry the part and let the part sit on paper towels and drain for a couple hours. Always inform the part's creator to wash their hands after handling the part and before eating or touching their eyes/face.
  3. Replace the basket and lid.

Safety

  • Only Prototype Lab Mentors are allowed to use the Bath for safety concerns.
  • Required safety attire is a lab coat, safety goggles, and heat/chemical protecting gloves.
  • Only the Ace of the Bath and the Aces of the Prototype Lab (and Justin) are allowed to drain the tank and replenish it with a new solution of EcoWorks cleaning agent.
  • Wash your hands after using the bath and after touching parts that have been removed from the bath within the past 24 hours.
  • All parts that come out of the bath should be washed and left to dry/drain excess fluid for at least an hour.
  • All spills should be immediately reported to Justin and the Aces of the Prototype Lab.
  • Follow the MSDS procedure in the event of getting Sodium Hydroxide on your skin, in your eyes, or if you ingest it.
  • The MSDS is located next to the sink in a bright yellow binder hanging on the wall. It includes the fluids the Prototype Lab uses that could be dangerous when humans are exposed to them. The MSDS also details what to do if the fluid is ingested, gets in your eyes or on your skin, and other pertinent information.

Approved Materials

Certification

This Quiz is a part of the F370 Quiz on Canvas.

Troubleshooting

  • What to do if the bath is beeping:
    • This typically means the bath is low on water (see page 17 of the user manual).
    • Take the clear bucket under the sink and use it to fill the bath until the fluid level inside is about 0.5" below the max fill line.
    • Tell the Bath Ace if you think the solution should be switched, do not do it yourself.
    • The bath may be sending out an error message in which case the Instruction Manual should be consulted.
  • What to do if the bath appears to be leaking:
    • Immediately inform the Aces of the Lab and/or Justin.
  • What to do in the event of a spill:
    • Evacuate the lab and shut it down until the spill has been properly cleaned.
    • Immediately inform the Aces of the Lab; if unavailable and the spill is large then contact Security.
    • Use the spill kit.
      • Follow instructions inside the kit.
      • Make sure you are wearing safety attire.

Maintenance

General maintenance

Like many machines in the Maker Hub, the bath must be periodically wiped down to keep it clean and working properly. This also removes spots created by the Sodium Hydroxide. Also, there is a limit to how much support material can be dissolved and once it has been reached the tank must be emptied and refilled with new Sodium Hydroxide solution.

Specific Maintenance Tasks

Maintenance Procedure Frequency Done By Last Done
1 Wipe down the machine As neeeded Lab Volunteer N/A
2 Change the Bath Solution When the bath starts taking a very long time to dissolve support material Lab Volunteer 1/23/20
3 Refill Sodium Hydroxide Bottles If there is only one full bottle remaining Lab Volunteer

2. How to change the solution in the bath:

  • Wear safety attire during the entire process.
  • Retrieve a barrel to drain the fluid into.
  • Remove the blue silicone cap.
  • Align the barrel opening to be underneath the drain spout.
  • Open the ball valve so the fluid begins to drain.
  • Completely drain all of the fluid.
  • Clean the inside of the tank:
    • Use water to rinse out the inside of the tank then use paper towels to wipe out the gunk.
    • Be sure to also clean the basket thoroughly.
    • Replace the basket.
  • Fill the bath up with water (use the clear bucket under the sink, fill this with water from the sink, pour the water into the bath) until the water level reaches about 0.5" below the max fill line
  • Gather 6 packages of EcoWorks (1 package consists of part A and part B).
  • Inside each package the powder is in dissoluble bags, gently place all bags from the 6 packages into the water.
  • Turn the bath on and allow it to heat up to 70 degrees Celsius.

3. How to fill new Sodium Hydroxide bottles:

  • Wear a lab coat, nitrile gloves, and safety goggles. This is very important. The granule Sodium Hydroxide (undiluted--undissolved) is much more dangerous.
  • There should be a mini funnel in the lab somewhere (it tends to move around some). Use the large Sodium Hydroxide bottle and mini funnel to refill the small bottles to the same level as the last remaining bottle. Always leave one bottle filled as a gauge for where to refill to. If a bottle has not been left filled, then fill the small bottle to about 1.5 inches below where the narrowing of the bottle begins.