Changes

  |Is equipment=True

  |Is equipment=True

  |Is located in facility=PCB Lab

  |Is located in facility=PCB Lab

  |Is used in domain=Electronics

  |Is used in domain=Electronics

  |Has name={{PAGENAME}}

  |Has name={{PAGENAME}}

  |Has function=Soldering Iron

  |Has function=Soldering Iron

  |Has icon=File:soldering_icon.png

  |Has icon=File:soldering_icon.png

  |Has imagedesc=Soldering a component

  |Has imagedesc=Soldering a component

  |Has description=Soldering is a process in which two or more items (usually metal) are joined together by melting and putting a filler metal (solder) into the joint

  |Has description=Soldering is a process in which two or more items (usually metal) are joined together by melting and putting a filler metal (solder) into the joint

  |Has certification=https://foxtale.georgefox.edu/moodle/course/view.php?id=23483

  |Has certification=https://georgefox.instructure.com/courses/1242

  |Has group=Circuit Board Design

  |Has group=Circuit Board Design

  |Has ace=Mitchell Wagner;mwagner16@georgefox.edu

  |Has ace=Karson Rhoads;krhoads20@georgefox.edu

}}

}}

 

[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]

[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]

[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]

[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

__TOC__

__TOC__

==Description==

==Description==

====Terminology====

====Terminology====

[[Media:WES51_OI_PL.pdf|Soldering Iron User Manual]]

 

User Manual

==Training==

==Training==

====Overview====

====Operation====

The Soldering Iron is an amazing tool that allows us to construct circuits with sturdy connections between components. The detailed steps to do this can be found in videos on the Description section.  

The Soldering Iron is an amazing tool that allows us to construct circuits with sturdy connections between components. The detailed steps to do this can be found in videos on the Description section.  

====Demonstration====

====Demonstration====

Before using a Soldering Station, students will need to read some documentation, watch some videos, and pass a quiz on Foxtale. Upon completion, students will be given the following PCB and components to assemble the circuit below. Upon completion, they will have the PCB Lab volunteers assess their work and confirm operation. The deliverable will include a video of the working device and a crisp "Thumbs Up" from the PCB Lab Volunteer to assure that the student successfully completed the task.

Before using a Soldering Station, students will need to read some documentation, watch some videos, and pass a quiz on Canvas. Upon completion, students will be given the following PCB and components to assemble the circuit below. Upon completion, they will have the PCB Lab volunteers assess their work and confirm operation. The deliverable will include a video of the working device and a crisp "Thumbs Up" from the PCB Lab Volunteer to assure that the student successfully completed the task.

<gallery>

<gallery>

File:Blinking LED Circuit.gif|Completed PCB

File:Blinking LED Circuit.gif|Completed PCB

</gallery>

</gallery>

[[File:Soldering_course_circuit.jpg|none|thumb|583x583px]]

[[File:Soldering_course_circuit.jpg|none|thumb|583x583px]]

====General Procedure====

====General Procedure====

# First things first, you need to learn how to use the soldering irons! Soldering is not difficult, but understanding some basic concepts will go a long way toward a successful experience. As part of your training, you will need to read some documentation and watch some videos.

# First things first, you need to learn how to use the soldering irons! Soldering is not difficult, but understanding some basic concepts will go a long way toward a successful experience. As part of your training, you will need to read some documentation and watch some videos.

# After scouring the web for examples of soldering training, we really liked the lessons captured in the [https://www.youtube.com/playlist?list=PL926EC0F1F93C1837 PACE] series, despite the fact that they were filmed in the 80's. These videos are well produced (for something possibly older than your parents) and have a lot of good information. The quizzable information is in the very first, fifth, and sixth videos, but the other videos have great examples of good and bad soldering joints. <!== Another more modern video from [https://www.beautyandthebolt Beauty and the Bolt] is also insightful. TThis video is a little more modern, and a good resource, but not as technically interesting. It talks a bit about desoldering as well as soldering wires together and how to use heat shrink and electrical tape. A more modern series is available from [https://www.howcast.com/guides/930-how-to-solder Howcast]. It wouldn't hurt at all to watch this series, but we will just focus on a couple for the quiz. Finally, there is an official training video from the [[Maker Hub]] that is tailored to our specific space and equipment. This video will give you the information you need to perform the live solder demonstration required for your soldering certification.

# After scouring the web for examples of soldering training, we really liked the lessons captured in the [https://www.youtube.com/playlist?list=PL926EC0F1F93C1837 PACE] series, despite the fact that they were filmed in the 80's. These videos are well produced (for something possibly older than your parents) and have a lot of good information. The quizzable information is in the very first, fifth, and sixth videos, but the other videos have great examples of good and bad soldering joints. Another more modern video from [https://www.youtube.com/watch?v=ZwU9SqO0udU Beauty and the Bolt] is also insightful. This video is a little more modern, and a good resource, but not as technically interesting. It talks a bit about desoldering as well as soldering wires together and how to use heat shrink and electrical tape. A more modern series is available from [https://www.howcast.com/guides/930-how-to-solder Howcast]. It wouldn't hurt at all to watch this series, but we will just focus on a couple for the quiz. Finally, there is an official training video from the [[Maker Hub]] that is tailored to our specific space and equipment. This video will give you the information you need to perform the live solder demonstration required for your soldering certification.

# This nostalgic set of [https://www.youtube.com/playlist?list=PL926EC0F1F93C1837 videos] from PACE are quite old, but surprisingly still quite relevant. The style makes you think that you will be getting ready to watch an old Disney cartoon - you aren't. Don't get disappointed.

# This nostalgic set of [https://www.youtube.com/playlist?list=PL926EC0F1F93C1837 videos] from PACE are quite old, but surprisingly still quite relevant. The style makes you think that you will be getting ready to watch an old Disney cartoon - you aren't. Don't get disappointed.

# '''Basic Soldering Lesson 1:''' This is by far the longest of the videos at (20:44), but also packed with the most pertinent information. It provides great background on solder, flux, wetting, and then mechanics of the iron and the joint. We do not have the student handbook that is mentioned. We suspect that you can manage without that. Here are some key ideas that you should watch for:

# '''Basic Soldering Lesson 1:''' This is by far the longest of the videos at (20:44), but also packed with the most pertinent information. It provides great background on solder, flux, wetting, and then mechanics of the iron and the joint. We do not have the student handbook that is mentioned. We suspect that you can manage without that. Here are some key ideas that you should watch for:

# Before you begin using the soldering iron, wet the sponge! Take it to a sink and drench that boi. This is used to clean the soldering iron continually during use. If you don't make it wet, it will burn up the sponge and smell/look gross, and it won't clean the soldering iron.

# Before you begin using the soldering iron, wet the sponge! Take it to a sink and drench that boi. This is used to clean the soldering iron continually during use. If you don't make it wet, it will burn up the sponge and smell/look gross, and it won't clean the soldering iron.

# Now you're ready to use the soldering iron! Refer to the videos in times of doubt.  

# Now you're ready to use the soldering iron! Refer to the videos in times of doubt.  

# Don't forget to complete that video checking off your board!  

# Don't forget to complete that video checking off your board!

 

==Safety==

==Safety==

# Soldering Irons can get up to 1000 °F. This is really hot, so do not touch it. Any metal thing on the iron is hot. Be sure to hold the iron like a pencil, and ONLY hold it by the handle.

# If you get burnt, immediately place the burn under cold running cold water for a while. This keeps it from blistering.

# When not in use, turn off the soldering iron. There's no need to have it blistering hot when it is not being used.

# Soldering irons can get up to 1000 °F. Do not touch the tip of the soldering iron; it is extremely hot. If you get burned, run cold water over the burned area for several minutes to reduce inflammation and the potential for blistering.

#  

# Wires and components can also become extremely hot from soldering. Use the available helping hands, and allow the wires/components to cool before touching.

# Always return the soldering iron to its stand when not in use. Never lay it directly on the workbench.

# Turn off the soldering iron when it is not in use.

# If you start an electrical fire, use a fire extinguisher to put it out. NEVER use water to put out an electrical fire.

# Keep liquids away from the electronics workstation.

==Certification==

==Certification==

https://foxtale.georgefox.edu/moodle/mod/quiz/view.php?id=693215

For the soldering irons in <strong>The Hub</strong>, complete <strong>The Hub - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}.

 

For the soldering irons in the <strong>PCB Lab</strong>, complete the <strong>PCB Lab - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}.

 

==Troubleshooting==

==Troubleshooting==

There are two things in particular that could keep you from successfully soldering: an untinned tip and a loose tip. If the tip is not shiny silver, then place a little solder on the tip and wipe it on the sponge. Some soldering irons allow there tips to be replaced for the sake of having different shapes. If the iron is not heating up and you are using this type of iron, it is possible that the tip is not inserted into the iron fully. To fix this, grab some pliers, grip the shaft and push it in fully.

There are two things in particular that could keep you from successfully soldering: an untinned tip and a loose tip. If the tip is not shiny silver, then place a little solder on the tip and wipe it on the sponge. Some soldering irons allow there tips to be replaced for the sake of having different shapes. If the iron is not heating up and you are using this type of iron, it is possible that the tip is not inserted into the iron fully. To fix this, grab some pliers (so you don't burn your hands), grip the shaft and push it in fully. After you have finished soldering, you might check the electrical continuity of your solder joint with a [[Electronics Workstation | DVM]].

==Maintenance==

==Maintenance==

====General maintenance====

====General maintenance====

====Specific Maintenance Tasks====

====Specific Maintenance Tasks====

!Done By

!Done By

|-

|-

|Sample

|General Cleaning

|Sample

|After each use

|Sample

|Student

|}

|-

 

|Tin Soldering Iron

[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]

|As needed

|Student

'''Soldering''' is a process in which two or more items (usually metal) are joined together by melting and putting a filler metal (solder) into the joint, the filler metal having a lower melting point than the adjoining metal. Soldering differs from welding in that soldering does not involve melting the work pieces. In brazing, the filler metal melts at a higher temperature, but the work piece metal does not melt. In the past, nearly all solders contained lead, but environmental and health concerns have increasingly dictated use of lead-free solder for electronics and plumbing purposes.

|-

|Stock solder, solder wick, sponge

 

|As needed

The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />

|Ace

|}__TOC__

 

  |format=ul

 

 

 

 

* [[Media:WellerBetterSolderingBooklet.pdf|Better Soldering Booklet]]

 

 

 

<!--

* [[Media:WellerBetterSolderingBooklet.pdf|Better Soldering Booklet]]

 

 

 

 

This is by far the longest of the videos at (20:44), but also packed with the most pertinent information. It provides great background on solder, flux, wetting, and then mechanics of the iron and the joint. We do not have the student handbook that is mentioned. We suspect that you can manage without that.

* What is solder?

 

 

 

These videos are worth watching, but they are not essential for this training.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

File:blinkypcb.jpg|[[Media:Blinky.zip|PCB]]

File:ne555.png|[https://www.digikey.com/product-detail/en/texas-instruments/NE555P/296-1411-5-ND/277057 555 timer]

File:res1k.jpg|[https://www.digikey.com/product-detail/en/stackpole-electronics-inc/CF14JT1K00/CF14JT1K00CT-ND/1830350 1 K<span title="&amp;Omega;">&Omega;</span> resistor]