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no edit summary
==== Terminology ====
==== Terminology ====
* Weeding: the process of removing unwanted material from the cut sticker
* Weeding: the process of removing unwanted material from the cut sticker.
* Graphic: the chosen image/picture to be formatted and cut
* Graphic: the chosen image/picture to be formatted and cut.
* Adobe illustrator 2017: used to prep the graphic for cutting
* Adobe illustrator 2017: used to prep the graphic for cutting.
* Roland Cut Studio: used to finalize the format of the graphic and send it to the vinyl cutter for cutting
* Roland Cut Studio: used to finalize the format of the graphic and send it to the vinyl cutter for cutting.
== Training ==
== Training ==
==== General Procedure ====
==== General Procedure ====
Loading Material:
Loading Material:
# Turn on power
# Turn on power.
# Feed material through back of machine, vacuum should engage
# Feed material through back of machine, vacuum should engage.
# Align material with the rollers so it is covered at both corners and within the center if needed
# Align material with the rollers so it is covered at both corners and within the center if needed.
## Rollers can only be placed within the shiny silver strips located along the front of the cutter, above the header
## Rollers can only be placed within the shiny silver strips located along the front of the cutter, above the header.
## Rollers are adjusted by sliding them using your fingers
## Rollers are adjusted by sliding them using your fingers.
# If possible, check to ensure the material lines up evely with both sets of measurement lines on the lower front of the cutter
# If possible, check to ensure the material lines up evely with both sets of measurement lines on the lower front of the cutter.
# If possible, leave an inch or two of excess material hanging down below the cutting head
# If possible, leave an inch or two of excess material hanging down below the cutting head.
# Use the arrow pad to select the type of media: roll, piece, etc.
# Use the arrow pad to select the type of media: roll, piece, etc.
# Press [ENTER]
# Press [ENTER].
# Move the cutting head to the left of the stock via the directional keys, then hold [ORIGIN] to set the starting point of the cut
# Move the cutting head to the left of the stock via the directional keys, then hold [ORIGIN] to set the starting point of the cut.
Prepping/Cutting a Graphic:
Prepping/Cutting a Graphic:
# Use Adobe illustrator '''2017''' (Ai)
# Use Adobe illustrator '''2017''' (Ai).
# The best practice is to start with a new workspace, and size it the dimensions of the piece of material you’re using
# Best practice is to start with a new workspace, then size the dimensions to the piece of material you are using.
# Initialize Roland Cut Studio
# Initialize Roland Cut Studio.
## Open Roland Cut Studio separately, then save your file and restart Ai (this only needs to be done if it is your first time using the vinyl cutter)
## Open Roland Cut Studio separately, then save your file and restart Ai (this only needs to be done if it is your first time using the vinyl cutter).
## If it’s not already there, drag the Roland Cut Studio tab over to the toolbars on the right side of the screen from [Window] > [Extensions] > [Roland Cut Studio]
## If it’s not already there, drag the Roland Cut Studio tab over to the toolbars on the right side of the screen from [Window] > [Extensions] > [Roland Cut Studio].
## Click the Roland Cut Studio tab on the menu on the right of the screen
## Click the Roland Cut Studio tab on the menu on the right of the screen.
## For cut setup, select the GR-640
## For cut setup, select the GR-640.
## The [Output to Cut Studio] button is used once the graphic is fully setup and ready to cut
## The [Output to Cut Studio] button is used once the graphic is fully setup and ready to cut.
# Setting up the graphic in Ai:
# Setting up the graphic in Ai:
## File is .pdf (the ideal format):
## File is .pdf (the ideal format):
### Use [File] > [Open]
### Use [File] > [Open].
### Hit [Window] > [Layers], this can also be dragged over to the toolbar on the right side of the screen
### Hit [Window] > [Layers], this can also be dragged over to the toolbar on the right side of the screen.
#### Use this to remove all unnecessary cut paths by selecting only the individual cut line and clicking the trashcan icon in the lower right of the screen
#### Use this to remove all unnecessary cut paths by selecting only the individual cut line and clicking the trashcan icon in the lower right of the screen.
#### You’ll know you’ve removed an essential path if that part of the image disappears
#### You’ll know you’ve removed an essential path if that part of the image disappears.
#### Usually the goal of this step is to remove any large borders around the graphic
#### Usually the goal of this step is to remove any large borders around the graphic.
### Image size can be edited using the size sliders located on the tool bar near the top of the screen, closer to the right
### Image size can be edited using the size sliders located on the tool bar near the top of the screen, closer to the right.
## File is .jpg/png (any non-vector format):
## File is .jpg/png (any non-vector format):
### Use [File] > [Place]
### Use [File] > [Place].
### Click in the top left corner, then drag with the cursor until the graphic is the desired size
### Click in the top left corner, then drag with the cursor until the graphic is the desired size.
### Use [Object] > [Flatten Transparency] to convert the graphic to vector form, use the high resolution preset
### Use [Object] > [Flatten Transparency] to convert the graphic to vector form, use the high resolution preset.
### Click [Image Trace] on the tool bar near the top middle of the screen, then click [Expand], which enables cut lines to be edited
### Click [Image Trace] on the tool bar near the top middle of the screen, then click [Expand], which enables cut lines to be edited.
#### Once this step is done, the graphic’s cut lines should show up in the Roland Cut Studio preview area, and the graphic should turn black
#### Once this step is done, the graphic’s cut lines should show up in the Roland Cut Studio preview area, and the graphic should turn black.
### Hit [Window] > [Layers], this can also be dragged over to the toolbar on the right side of the screen
### Hit [Window] > [Layers], this can also be dragged over to the toolbar on the right side of the screen.
#### Use this to remove all unnecessary cut paths by selecting only the individual cut line and clicking the trashcan icon in the lower right of the screen
#### Use this to remove all unnecessary cut paths by selecting only the individual cut line and clicking the trashcan icon in the lower right of the screen.
#### You’ll know you’ve removed an essential path if that part of the image disappears
#### You’ll know you’ve removed an essential path if that part of the image disappears.
#### Usually the goal of this step is to remove any large borders around the graphic
#### Usually the goal of this step is to remove any large borders around the graphic.
### Image size can be edited using the size sliders located on the tool bar near the top of the screen, closer to the right
### Image size can be edited using the size sliders located on the tool bar near the top of the screen, closer to the right.
# Setting up the graphic in Roland Cut Studio/Cutting the graphic:
# Setting up the graphic in Roland Cut Studio/Cutting the graphic:
## Under the Roland Cut Studio tab, hit the [Output to Cut Studio] button, this should load the graphic in Roland Cut Studio
## Under the Roland Cut Studio tab, hit the [Output to Cut Studio] button, this should load the graphic in Roland Cut Studio.
## Click [File] > [Cut Setting] > [Change] > [Get From Machine] to size the workspace properly
## Click [File] > [Cut Setting] > [Change] > [Get From Machine] to size the workspace properly.
## Click [Object] > [Group] > [Group] to merge the cut lines into one group
## Click [Object] > [Group] > [Group] to merge the cut lines into one group.
## Click [Object] > [Weeding] > [Add Border], then add a .25 in. border (this value can be changed if needed), this is done to add a tighter outer boundary to the shape than was maybe in place earlier, and to save material
## Click [Object] > [Weeding] > [Add Border], then add a .25 in. border (this value can be changed if needed), this is done to add a tighter outer boundary to the shape than was maybe in place earlier, and to save material.
## Use the Size and Shape window on the right of the screen to rotate or rescale the graphic as needed
## Use the Size and Shape window on the right of the screen to rotate or rescale the graphic as needed.
## The origin of the cut, as set earlier, should be in the bottom left corner of the workspace
## The origin of the cut, as set earlier, should be in the bottom left corner of the workspace.
## Once you’re ready, click [Cutting] > [OK]
## Once you’re ready, click [Cutting] > [OK].
Unloading Material:
Unloading Material:
# Use the directional keys to unspool a small amount of excess material
# Use the directional keys to unspool a small amount of excess material.
# Hold the [SHEET CUT] button to slice the cut material off, the left edge of the material should be held during this process, taking care to stay out of the way during the slicing process
# Hold the [SHEET CUT] button to slice the cut material off, the left edge of the material should be held during this process, taking care to stay out of the way during the slicing process.
# Press [MENU] until [UNSETUP] is displayed on the screen, then press [UNSETUP]
# Press [MENU] until [UNSETUP] is displayed on the screen, then press [UNSETUP].
# Press [ENTER]
# Press [ENTER].
# Press [PINCH]
# Press [PINCH].
# Remove the material by moving it through the rear of the machine
# Remove the material by moving it through the rear of the machine.
# Turn off power
# Turn off power.
Transferring the Graphic:
Transferring the Graphic:
# Use the weeding kit to remove all unwanted sections of the graphic
# Use the weeding kit to remove all unwanted sections of the graphic.
## Tweezers are used to pinch and pull up unwanted sections
## Tweezers are used to pinch and pull up unwanted sections.
## The rounded dental tools are used to hold down wanted sections to prevent them being peeled off with unwanted sections
## The rounded dental tools are used to hold down wanted sections to prevent them being peeled off with unwanted sections.
# If necessary, cut the graphic off from any excess material
# If necessary, cut the graphic off from any excess material.
# Use scissors to cut out a piece of clear transfer paper slightly larger than your cut-out graphic
# Use scissors to cut out a piece of clear transfer paper slightly larger than your cut-out graphic.
# Position it sticky side down over your graphic and use a squeegee to apply it the the graphic
# Position it sticky side down over your graphic and use a squeegee to apply it the the graphic.
## This is done starting in the center of the graphic, and smoothed with the squeegee from the center out
## This is done starting in the center of the graphic, and smoothed with the squeegee from the center out.
# Once it is applied, flip the layers over and peel the backing of the vinyl material from the transfer paper
# Once it is applied, flip the layers over and peel the backing of the vinyl material from the transfer paper.
## Peel at the greatest angle possible, aim for parallel to the transfer paper
## Peel at the greatest angle possible, aim for parallel to the transfer paper.
## Try to peel in a direction that flows with the graphic
## Try to peel in a direction that flows with the graphic.
# Position the peeled graphic over the medium it is to be applied to
# Position the peeled graphic over the medium it is to be applied to.
# Starting with one end, begin to feed the graphic down onto the surface
# Starting with one end, begin to feed the graphic down onto the surface.
## '''AS THIS IS DONE''', use a squeegee to firmly smooth outward in alternating left and right strokes starting from the midline of the graphic to remove air bubbles
## '''AS THIS IS DONE''', use a squeegee to firmly smooth outward in alternating left and right strokes starting from the midline of the graphic to remove air bubbles.
## Continue this process until the graphic is completely applied and all air bubbles are removed
## Continue this process until the graphic is completely applied and all air bubbles are removed.
# Peel the transfer paper from the material, in the same manner as the backing of the vinyl was peeled off
# Peel the transfer paper from the material, in the same manner as the backing of the vinyl was peeled off.
<nowiki>*</nowiki>Stickers do not have to be immediately applied to a surface. The process can be stopped at step 4.1 of Transferring the Graphic, and applied later in a similar manner. Using the squeegee to apply is also optional but may result in a less polished final product.
<nowiki>*</nowiki>Stickers do not have to be immediately applied to a surface. The process can be stopped at step 4.1 of Transferring the Graphic, and applied later in a similar manner. Using the squeegee to apply is also optional but may result in a less polished final product.
== Troubleshooting ==
== Troubleshooting ==
* Not cutting all the way through material
* Not cutting all the way through material.
** Increase cut pressure
** Increase cut pressure.
** If pressure has to be increased by 50 to 60 gf, replace the blade
** If pressure has to be increased by 50 to 60 gf, replace the blade.
* Material is ripping/curling when cut
* Material is ripping/curling when cut.
** Replace blade
** Replace blade.
* Cuts not being made cleanly
* Cuts not being made cleanly.
** Clean the blade holder cap
** Clean the blade holder cap.
** If problems persist, replace the blade holder
** If problems persist, replace the blade holder.
** Blade might be dull and need to be replaced
** Blade might be dull and need to be replaced.
* Blade protector is scratched and not cutting cleanly
* Blade protector is scratched and not cutting cleanly.
** Replace blade protector
** Replace blade protector.
== Maintenance ==
== Maintenance ==
[[File:Vinyl_cutter_maintenance.jpg|none|frame]]
[[File:Vinyl_cutter_maintenance.jpg|none|frame]]
# Grit Rollers
# Grit Rollers.
## Wipe away any accumulated grime
## Wipe away any accumulated grime.
# Display
# Display.
## Wipe clean with a dry cloth
## Wipe clean with a dry cloth.
# Pinch Rollers
# Pinch Rollers.
## Remove any build up material with a brush, do not use a metal brush
## Remove any build up material with a brush, do not use a metal brush.
# General wipedown
# General wipedown.
## Wipe down machine with a wet cloth
## Wipe down machine with a wet cloth.
Changing Blade:
Changing Blade:
*[https://files.rolanddga.com/files/gr_use_en/GR_USE_EN_00_basic_top.html Procedure in manual]
*[https://files.rolanddga.com/files/gr_use_en/GR_USE_EN_00_basic_top.html Procedure in manual]
*#Click [Maintenance/Replacement]
*#Click [Maintenance/Replacement].
*#Click [Replacing the Blade and the Separating Knife]
*#Click [Replacing the Blade and the Separating Knife].
Changing/cleaning Blade Holder:
Changing/cleaning Blade Holder:
*[https://files.rolanddga.com/files/gr_use_en/GR_USE_EN_00_basic_top.html Procedure in manual]
*[https://files.rolanddga.com/files/gr_use_en/GR_USE_EN_00_basic_top.html Procedure in manual]
*#Click [Maintenance/Replacement]
*#Click [Maintenance/Replacement].
*#Click [Consumable Items]
*#Click [Consumable Items].
*#Click [Cleaning the Blade Holder Cap] under Blade Holder
*#Click [Cleaning the Blade Holder Cap] under Blade Holder.
Changing Blade Protector:
Changing Blade Protector:
* Contact Roland DG
* Contact Roland DG.