Difference between revisions of "Ring Roller"

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====Demonstration====
 
====Demonstration====
  
#Cut a 5 inch long piece of 1" x 1/8" aluminium.
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Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When performing a rip cut the fence is used to guide the lumber into the blade. You want to make sure that the distance between the fence and blade is the width of desired cut. Mark the edge of the material when doing a cross cut so you can align the material with the blade in the sled. You can also use a miter gauge for making cross cuts but make sure the material is long enough and well supported.
#Roll the piece to the smallest possible radius. This will not be a full ring.
 
Demonstrate you can safely setup the Ring Roller. You will then proceed to cross cut one of the remaining pieces. Remember to set the blade height so it is protruding less than 1/8" out the top of material for less exposure. When performing a rip cut the fence is used to guide the lumber into the blade. You want to make sure that the distance between the fence and blade is the width of desired cut. Mark the edge of the material when doing a cross cut so you can align the material with the blade in the sled. You can also use a miter gauge for making cross cuts but make sure the material is long enough and well supported.
 
  
 
====General Procedure====
 
====General Procedure====

Revision as of 14:13, 20 May 2020

Ring Roller icon
Baileigh Ring Roller

Make: Baileigh Industrial

Model: R-M5

Ace: Needed (Makerhub@georgefox.edu).

Location: Machine Shop

Description

A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75"


Here is an example of this piece of equipment being used.

Documentation

Terminology

  • Dies - Round pieces of steel used to guide the material as its shaped.

Manual Media:R-M5_07-2019.pdf

Training

Overview

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Demonstration

Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When performing a rip cut the fence is used to guide the lumber into the blade. You want to make sure that the distance between the fence and blade is the width of desired cut. Mark the edge of the material when doing a cross cut so you can align the material with the blade in the sled. You can also use a miter gauge for making cross cuts but make sure the material is long enough and well supported.

General Procedure

  1. Adjust the knob on the right to adjust the radius, loosen the handle on the left if it restricting you from adjusting the right one.
  2. Make sure both knobs are secure and tightened before rolling, always start by rolling the largest radius, and work your way up from there.
  3. Insert the bar between the rollers.
  4. Turn the crank to roll the metal bar or rod.
  5. Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod may make a corkscrew shape instead of a circle.
  6. You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight.

Safety

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Certification

Foxtale Quiz

Troubleshooting

Maintenance

General maintenance

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Specific Maintenance Tasks

Maintenance Procedure Frequency Done By
Sample Sample Sample