Difference between revisions of "Vertical Bandsaw"

Latest revision as of 14:10, 22 August 2024

Doall Model ML Vertical Bandsaw

Make: DoALL

Model: ML

Serial Number: 5318110

Ace: Needed (Makerhub@georgefox.edu).

Location: Machine Shop

Description

A Vertical Bandsaw is just like any other type of bandsaw in that it is a power tool used to cut various metal and wood pieces. The saw consists of a solid band of metal with edged teeth on it for ease of cutting. Those looking for uniform cutting results will make use of this type of saw. While their main function is to cut curved or unusual shapes, they can also be used for straight cutting. These types of saws, specifically designed for metal cutting, are available in vertical and horizontal varieties.

Documentation

Terminology

Blade Kerf - The material lost due to the width of the blade

Blade Guide - Guide the blade to keep it cutting straight. Should be adjusted to ¼ in above material being cut.

Adjustment Knob - adjusts the height of the blade guide. Located at the back of the machine.

Adjustment Lock - locks the blade guide in place. Located at the back of the machine.

Fence - Guides the stock through the blade. Attached to the side of the table.

Vertical Bandsaw User Manual

Vertical Bandsaw Parts Manual

Training

Operation

A Vertical Bandsaw is just like any other type of bandsaw in that it is a power tool used to cut various metal and wood pieces. The saw consists of a solid band of metal with edged teeth on it for ease of cutting. Those looking for uniform cutting results will make use of this type of saw. While their main function is to cut curved or unusual shapes, they can also be used for straight cutting. These types of saws, specifically designed for metal cutting, are available in vertical and horizontal varieties.

Demonstration

To show a complete knowledge of the Vertical Bandsaw, the student will cut a piece of acrylic stock.

General Procedure

The general procedure and additional knowledge can be found in the video above! The summary for operation is detailed below, but most of the stuff on the quiz will be in the video.
Unlock the Blade Guide by turning the knob labeled "Lock" on the back of the machine. This allows you to alter the height of the blade.
Set the Blade Guide Height by turning the knob labeled "Adjustment" on the back of the machine. A good height is about 1/4" above the piece you are cutting.
Lock the Blade Guide by turning the knob labeled "Lock" on the back of the machine. This will secure the blade and provide a better cut.
Check the stock height by placing he stock next to the blade to ensure the 1/4" margin is there. Double checking is always a good thing.
Aim the Blow Off Nozzle. This blows away all the shavings that occur during the cutting process. Aim directly where the blade will come in contact with the stock.
Make use of the fence. This is the pushing tool that is hanging from the bottom of the machine that guides the stock through the blade. Bring it up against your piece.
Turn on the machine. The Black button is On, the Red button is Off.
Now you are ready to begin cutting! Apply a gentle, steady pressure using the fence so that the acrylic piece is getting cut by the blade.
Once you are finished cutting the piece, turn off the machine, remove the fence and the piece from the machine.
Reset the Space! Use the shop vacuum to remove all shavings on and around the machine.

Safety

Safety glasses must be worn when crossing into the shop area marked on the floor.
No horseplay in the shop.
Don’t do anything distracting to yourself or others while operating machinery.
Do not wear any loose clothing, jewelry, or lanyards.
No hats or open toed shoes.
Hair will not extend below the collar.
Do not wear gloves while operating machinery.
Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.
Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.
Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.
Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.
The first aid kit is located in the machine shop, next to the woodshop doors.
If you see a safety violation inform the person immediately and encourage them to comply with the policies
Keep hand clear of the blade when cutting
Securely hold stock when cutting
Do not leave machine running while it is not cutting
Wait for blade to stop moving before reaching for a small part near the blade.
Don’t do anything that would require an additional rule to be added to this list.

Certification

Complete the Machine Shop - Vertical Bandsaw Module at the link below to gain access to the Vertical Bandsaw. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email makerhub@georgefox.edu if you have any questions.

Maker Hub Canvas Course

Troubleshooting

If the machine is making clunking noises when cutting, use the wax to clean the blade and clean out the chips inside the machine by opening up the table. Consult a shop supervisor for assistance.

Maintenance

General maintenance

The Vertical Bandsaw should always be clean before and after use. If something is not working and needs to be fixed, consult a shop supervisor

Specific Maintenance Tasks

Maintenance Procedure	Frequency	Done By
Blade Change	As needed, usually when excessive force is needed to cut	Tech
General Cleaning	Before and after each use	Student
Clean inside of machine with vacuum	Every 2 weeks	Ace

@@ Line 1: / Line 1: @@
 {{#set:
   |Is equipment=True
+ |Has name={{PAGENAME}}
   |Has make=DoALL
   |Has model=ML
-  |Has name={{PAGENAME}}
+  |Has serial number=5318110
+ |Has life expectancy=
+ |Has year of manufacture or purchase=
+ |Has replacement cost=
   |Is located in facility=Machine Shop
   |Is used in domain=Metal
+ |Has certification=https://georgefox.instructure.com/courses/1185
   |Has function=Vertical Bandsaw
   |Has icon=[[File:vertical_bandsaw_icon.png]]
@@ Line 14: / Line 19: @@
   |Has description=Used various pieces in straight, curved, or unusual shapes
   |Has QR code=File:Vertical  Bandsaw QR code.png
-  |Has ace=Madi Jones;mjones16@georgefox.edu
+  |Has ace=Needed;Makerhub@georgefox.edu
 }}
-[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
+[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
 [[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
 Make: {{#show: {{PAGENAME}} |?Has make}}
 Model: {{#show: {{PAGENAME}} |?Has model}}
+Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}
 Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
 Location: {{#show: {{PAGENAME}} |?Is located in facility}}
+__TOC__
 ==Description==
@@ Line 33: / Line 43: @@
 {{#evu:https://www.youtube.com/watch?v=A4htjvBCcEI&feature=youtu.be}}
+{{#evu:https://www.youtube.com/watch?v=gas9zMSpWZo}}
 ==Documentation==
@@ Line 45: / Line 57: @@
 Adjustment Lock - locks the blade guide in place. Located at the back of the machine.
 Fence - Guides the stock through the blade. Attached to the side of the table.
-* [[Media:Doall_ML_Parts_Manual.pdf|Parts Manual]]
-* [https://www.doallsaws.com/ Product Page]
+[[Media:Maual ML V-16 V-26 V-36 V-60.pdf|Vertical Bandsaw User Manual]]
+[[Media:Doall_ML_Parts_Manual.pdf|Vertical Bandsaw Parts Manual]]
 ==Training==
-====Overview====
+====Operation====
 A Vertical Bandsaw is just like any other type of bandsaw in that it is a power tool used to cut various metal and wood pieces. The saw consists of a solid band of metal with edged teeth on it for ease of cutting. Those looking for uniform cutting results will make use of this type of saw.  While their main function is to cut curved or unusual shapes, they can also be used for straight cutting. These types of saws, specifically designed for metal cutting, are available in vertical and horizontal varieties.
@@ Line 59: / Line 73: @@
 ====General Procedure====
+# The general procedure and additional knowledge can be found in the video above! The summary for operation is detailed below, but most of the stuff on the quiz will be in the video.
 # Unlock the Blade Guide by turning the knob labeled "Lock" on the back of the machine. This allows you to alter the height of the blade.
 # Set the Blade Guide Height by turning the knob labeled "Adjustment" on the back of the machine. A good height is about 1/4" above the piece you are cutting.
@@ Line 64: / Line 79: @@
 # Check the stock height by placing he stock next to the blade to ensure the 1/4" margin is there. Double checking is always a good thing.
 # Aim the Blow Off Nozzle. This blows away all the shavings that occur during the cutting process. Aim directly where the blade will come in contact with the stock.
+# Make use of the fence. This is the pushing tool that is hanging from the bottom of the machine that guides the stock through the blade. Bring it up against your piece.
+# Turn on the machine. The Black button is On, the Red button is Off.
+# Now you are ready to begin cutting! Apply a gentle, steady pressure using the fence so that the acrylic piece is getting cut by the blade.
+# Once you are finished cutting the piece, turn off the machine, remove the fence and the piece from the machine.
+# Reset the Space! Use the shop vacuum to remove all shavings on and around the machine.
 ==Safety==
-Insert text
+* Safety glasses must be worn when crossing into the shop area marked on the floor.
+* No horseplay in the shop.
+* Don’t do anything distracting to yourself or others while operating machinery.
+* Do not wear any loose clothing, jewelry, or lanyards.
+* No hats or open toed shoes.
+* Hair will not extend below the collar.
+* Do not wear gloves while operating machinery.
+* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.
+* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.
+* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.
+* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.
+* The first aid kit is located in the machine shop, next to the woodshop doors.
+* If you see a safety violation inform the person immediately and encourage them to comply with the policies
+* Keep hand clear of the blade when cutting
+* Securely hold stock when cutting
+* Do not leave machine running while it is not cutting
+* Wait for blade to stop moving before reaching for a small part near the blade.
+* Don’t do anything that would require an additional rule to be added to this list.
 ==Certification==
+Complete the <strong>Machine Shop - {{PAGENAME}} Module</strong> at the link below to gain access to the {{PAGENAME}}. The Maker Hub Canvas course pertains to all facilities and equipment contained in the Maker Hub; simply complete the quizzes for the facilities/equipment you wish to use in the Maker Hub. Please email <span style="color:blue">makerhub@georgefox.edu</span> if you have any questions.
-Foxtale Quiz
+[https://georgefox.instructure.com/enroll/GH36RT Maker Hub Canvas Course]
 ==Troubleshooting==
+If the machine is making clunking noises when cutting, use the wax to clean the blade and clean out the chips inside the machine by opening up the table. Consult a shop supervisor for assistance.
 ==Maintenance==
 ====General maintenance====
-Insert text
+The Vertical Bandsaw should always be clean before and after use. If something is not working and needs to be fixed, consult a shop supervisor
 ====Specific Maintenance Tasks====
@@ Line 85: / Line 124: @@
 !Done By
 |-
-|Sample
+|Blade Change
-|Sample
+|As needed, usually when excessive force is needed to cut
-|Sample
+|Tech
+|-
+|General Cleaning
+|Before and after each use
+|Student
+|-
+|Clean inside of machine with vacuum
+|Every 2 weeks
+|Ace
 |}
-[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
-[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
-A vertical bandsaw is just like any other type of bandsaw in that it is a power tool used to cut various metal and wood pieces. The saw consists of a solid band of metal with edged teeth on it for ease of cutting. Those looking for uniform cutting results will make use of this type of saw.  While their main function is to cut curved or unusual shapes, they can also be used for straight cutting. These types of saws, specifically designed for metal cutting, are available in vertical and horizontal varieties.
-The current Ace of the {{PAGENAME}} is '''{{#show: {{PAGENAME}} |?Has ace.Has name}}''' ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).<br />
-__TOC__
-== Accessories ==
-Roller stand
-== Documentation ==
-* [[Media:Doall_ML_Parts_Manual.pdf|Parts Manual]]
-* [https://www.doallsaws.com/ Product Page]
-== Training ==
-This video contains specific information for using the Horizontal Bandsaw in the Maker Hub as well as a basic overview of what will be expected in your live demonstration.
-{{#evu:https://www.youtube.com/watch?v=A4htjvBCcEI&feature=youtu.be}}