Difference between revisions of "Slip Roller"

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  |Is sheet metal equipment=True
 
  |Is sheet metal equipment=True
 
  |Has make=Baileigh
 
  |Has make=Baileigh
 +
|Has serial number=142263020
 
  |Has model=SR-5016M
 
  |Has model=SR-5016M
 +
|Has name={{PAGENAME}}
 
  |Is located in facility= Machine Shop
 
  |Is located in facility= Machine Shop
 
  |Is used in domain=Metal
 
  |Is used in domain=Metal
 
  |Has function=Slip Roller
 
  |Has function=Slip Roller
  |Has url=https://www.baileigh.com/slip-roll-sr-5016m
+
  |Has certification=https://georgefox.instructure.com/courses/1321
  |Has icon=File:Image_pending.png
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  |Has icon=File: Slip_rollerIcon.png
 
  |Has icondesc=Slip Roller icon
 
  |Has icondesc=Slip Roller icon
 
  |Has image=File:Slip_Roller.jpg
 
  |Has image=File:Slip_Roller.jpg
 
  |Has imagedesc=Baileigh Slip Roller
 
  |Has imagedesc=Baileigh Slip Roller
 
  |Has description=Baileigh Slip Roller
 
  |Has description=Baileigh Slip Roller
 +
|Has ace=Needed;Makerhub@georgefox.edu
 
}}
 
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
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[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
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[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
A slip roller is a machine used to roll sheet metal with a formed radius. In addition to rolling sheet metal, the roller in the shop includes wire grooves for bending solid rod. The minimum forming diameter of the roller in the shop is 4.5"
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Make: {{#show: {{PAGENAME}} |?Has make}}
 +
 
 +
Model: {{#show: {{PAGENAME}} |?Has model}}
 +
 
 +
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}
 +
 
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Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
 +
 
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Location: {{#show: {{PAGENAME}} |?Is located in facility}}
  
The current Ace of this machine is {{#show: {{PAGENAME}} |?Has ace}} ({{#show: {{PAGENAME}} |?Has ace_email}}).<br /><br />
 
  
 
__TOC__
 
__TOC__
== 3 commandments ==
 
Stuff about the [[3 commandments]].
 
  
== Documentation ==
+
==Description==
* [[Media:Baileigh Slip Roller.pdf|Baileigh Slip Roller Manual]]
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 +
A slip roller is a machine used to roll sheet metal. The machine consists of 3 rollers that feed in the sheet metal and force it curve. The distance between the rollers is adjustable and therefore the radius is adjustable.  In addition to rolling sheet metal, the roller in the shop includes wire grooves for bending solid rod. Due to the size of the rollers, the minimum forming diameter of the roller in the shop is 4.5"
 +
 
 +
{{#evu:https://www.youtube.com/watch?v=Nr5xhpI4iL4&feature=youtu.be}}
 +
 
 +
* [https://www.baileigh.com/slip-roll-sr-5016m Product Page]
 +
 
 +
==Documentation==
 +
 
 +
[[Media:Baileigh Slip Roller.pdf|Baileigh Slip Roller User Manual]]
 +
 
 +
====Terminology====
 +
 
 +
*
 +
 
 +
==Training==
 +
====Operation====
 +
 
 +
====Demonstration====
 +
 
 +
Demonstrate you can safely setup the slip roller and roll a piece of scrap material. If you roll a complete circle be very careful when you disengage the top roll and slip the material off the roller. Never try to force the roller back into position after disengaging it. You have lots of leverage when holding onto the end of the roll and will cause damage by forcing it back into position. If the roller will not easily move back into position have someone gently crank the rotation handle until the roller drops into place.
  
== Resources ==
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====General Procedure====
* [https://www.youtube.com/watch?v=bmt5ixgpKTY Slip Roller Video]
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* [https://www.woodwardfab.com/blog/how-to-use-slip-rollers/ How To Use a Slip Roller]
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#Adjust the radius by turning the knobs on the back of the machine. This adjusts the distance between the rollers.
== Training ==
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#Adjust the amount of pinch using the knobs on the front left of the machine for materials of different thickness.  If the gap between the rollers is too far apart the material will slip on the rollers.
=== Rolling Steps ===
 
#Adjust the radius by turning the knobs on the front of the machine.
 
#Adjust the tension using the knobs on the back of the machine for materials of different sizes.
 
 
#Begin by pulling the right side of the top roller out of its slot.
 
#Begin by pulling the right side of the top roller out of its slot.
 
#Insert your piece that you would like to roll between the rollers.
 
#Insert your piece that you would like to roll between the rollers.
 
#Re-secure the top roller inside of the slot prior to rolling.
 
#Re-secure the top roller inside of the slot prior to rolling.
#Crank the crank slowly till you have rolled to the desired radius.
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#Slowly rotate the handle until you have rolled to the desired radius. If the initial radius is not the desired radius, re-roll at a slightly tighter radius.
#Remove the top roller to take your rolled metal out of the roller.
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#Unlock the top roller to slide your rolled metal off the end of roller.
 +
 
 +
==Safety==
 +
There are several hazards you need to be aware of when using the slip roll. 
 +
*Never put your finger near the rollers as they could be sucked in and crushed.
 +
 
 +
==Certification==
 +
 
 +
[https://georgefox.instructure.com/courses/1321 Canvas Course]
 +
 
 +
==Troubleshooting==
 +
If you experience the material slipping in the roller you may need to apply more tension by adjusting the roller tension knobs.
 +
 
 +
==Maintenance==
 +
====General maintenance====
 +
 
 +
Keep the slip roller clean and keep the rolls oiled so they don't rust. There are several lubrication points that need to be checked by the tech.
  
== Safety ==
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====Specific Maintenance Tasks====
#Never put your finger in between the rollers as you could crush them.
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{| class="wikitable"
#
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!Maintenance Procedure
 +
!Frequency
 +
!Done By
 +
|-
 +
|Lubricate mechanisms
 +
|Semester
 +
|Tech
 +
|-
 +
|Clean machine rolls
 +
|As Needed
 +
|Student
 +
|}

Latest revision as of 15:58, 11 February 2022

Slip Roller icon
Baileigh Slip Roller

Make: Baileigh

Model: SR-5016M

Serial Number: 142263020

Ace: Needed (Makerhub@georgefox.edu).

Location: Machine Shop


Description

A slip roller is a machine used to roll sheet metal. The machine consists of 3 rollers that feed in the sheet metal and force it curve. The distance between the rollers is adjustable and therefore the radius is adjustable. In addition to rolling sheet metal, the roller in the shop includes wire grooves for bending solid rod. Due to the size of the rollers, the minimum forming diameter of the roller in the shop is 4.5"

Documentation

Baileigh Slip Roller User Manual

Terminology

Training

Operation

Demonstration

Demonstrate you can safely setup the slip roller and roll a piece of scrap material. If you roll a complete circle be very careful when you disengage the top roll and slip the material off the roller. Never try to force the roller back into position after disengaging it. You have lots of leverage when holding onto the end of the roll and will cause damage by forcing it back into position. If the roller will not easily move back into position have someone gently crank the rotation handle until the roller drops into place.

General Procedure

  1. Adjust the radius by turning the knobs on the back of the machine. This adjusts the distance between the rollers.
  2. Adjust the amount of pinch using the knobs on the front left of the machine for materials of different thickness. If the gap between the rollers is too far apart the material will slip on the rollers.
  3. Begin by pulling the right side of the top roller out of its slot.
  4. Insert your piece that you would like to roll between the rollers.
  5. Re-secure the top roller inside of the slot prior to rolling.
  6. Slowly rotate the handle until you have rolled to the desired radius. If the initial radius is not the desired radius, re-roll at a slightly tighter radius.
  7. Unlock the top roller to slide your rolled metal off the end of roller.

Safety

There are several hazards you need to be aware of when using the slip roll.

  • Never put your finger near the rollers as they could be sucked in and crushed.

Certification

Canvas Course

Troubleshooting

If you experience the material slipping in the roller you may need to apply more tension by adjusting the roller tension knobs.

Maintenance

General maintenance

Keep the slip roller clean and keep the rolls oiled so they don't rust. There are several lubrication points that need to be checked by the tech.

Specific Maintenance Tasks

Maintenance Procedure Frequency Done By
Lubricate mechanisms Semester Tech
Clean machine rolls As Needed Student