Difference between revisions of "Ring Roller"

From maker-hub
Jump to navigation Jump to search
(35 intermediate revisions by 7 users not shown)
Line 2: Line 2:
 
  |Is equipment=True
 
  |Is equipment=True
 
  |Is sheet metal equipment=True
 
  |Is sheet metal equipment=True
−
  |Has make=Baileigh
+
|Is located in facility=Machine Shop
 +
|Is used in domain=Metal
 +
|Has name={{PAGENAME}}
 +
  |Has make=Baileigh Industrial
 
  |Has model=R-M5
 
  |Has model=R-M5
−
  |Is located in facility= Machine Shop
+
  |Has serial number=US14464115
−
|Is used in domain=Metal
 
 
  |Has function=Ring Roller
 
  |Has function=Ring Roller
−
|Has url=https://www.baileigh.com/manual-ring-roller-r-m5
+
  |Has icon=File: Ring_rollerIcon.png
−
  |Has icon=File:Image_pending.png
 
 
  |Has icondesc=Ring Roller icon
 
  |Has icondesc=Ring Roller icon
 
  |Has image=File:Ring_Roller.jpg
 
  |Has image=File:Ring_Roller.jpg
 
  |Has imagedesc=Baileigh Ring Roller
 
  |Has imagedesc=Baileigh Ring Roller
 
  |Has description=Baileigh Ring Roller
 
  |Has description=Baileigh Ring Roller
−
  |Has ace=Noah Bloomquist; nbloomquist17@georgefox.edu
+
  |Has ace=Needed; makerhub@georgefox.edu
 +
|Has certification=https://georgefox.instructure.com/courses/1319
 +
}}
 +
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
 +
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|275px|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
 +
 
 +
Make: {{#show: {{PAGENAME}} |?Has make}}
 +
 
 +
Model: {{#show: {{PAGENAME}} |?Has model}}
 +
 
 +
Serial Number: {{#show: {{PAGENAME}} |?Has serial number}}
 +
 
 +
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).
 +
 
 +
Location: {{#show: {{PAGENAME}} |?Is located in facility}}
 +
 
 +
 
 +
==Description==
 +
 
 +
A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75" 
 +
 
 +
 
 +
Here is an example of this piece of equipment being used.
 +
{{#evu:https://www.youtube.com/watch?v=wiVWrE1OMJ8}}
 +
 
 +
==Documentation==
 +
 
 +
====Terminology====
 +
 
 +
*Dies - Round pieces of steel used to guide the material as its shaped. 
  
−
}}
+
[[Media:R-M5_07-2019.pdf|Ring Roller User Manual]]
−
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
+
 
−
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
+
==Training==
−
A ring roller is a machine used to roll steel material by forcing the material through through rollers, also called dyes. The rollers can be adjusted to form different radii. The maximum capacity of the roller is 3/16" x 1" flat bar or 1/2" round.
+
====Operation====
  
−
The current Ace of this machine is {{#show: {{PAGENAME}} |?Has ace}} ({{#show: {{PAGENAME}} |?Has ace_email}}).<br /><br />
+
Insert Text
  
−
__TOC__
+
====Demonstration====
−
== 3 commandments ==
 
−
Stuff about the [[3 commandments]].
 
  
−
== Documentation ==
+
Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When rolling the material remember to keep your fingers away from the rollers to keep from smashing your fingers.
−
* [https://www.baileigh.com/manual-ring-roller-r-m5 Baileigh Ring Roller Specs]
 
  
−
== Resources ==
+
====General Procedure====
−
* [https://www.youtube.com/watch?v=6qDPirpROY0 Ring Roller Video]
 
  
−
== Training ==
+
#Adjust the knob on the right to adjust the radius, loosen the handle on the left if it restricting you from adjusting the right one.
−
=== Rolling Steps ===
+
#Make sure both knobs are secure and tightened before rolling, always start by rolling the largest radius, and work your way up from there.
−
#Adjust the knob on the left to get a large radius.
 
−
#Adjust the knob on the right to adjust for the size of the bar.
 
 
#Insert the bar between the rollers.
 
#Insert the bar between the rollers.
 
#Turn the crank to roll the metal bar or rod.
 
#Turn the crank to roll the metal bar or rod.
 
#Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod may make a corkscrew shape instead of a circle.
 
#Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod may make a corkscrew shape instead of a circle.
 +
#You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight.
 +
 +
==Safety==
 +
Insert text
 +
 +
==Certification==
 +
 +
[ https://georgefox.instructure.com/courses/1319 Canvas Quiz]
 +
 +
==Troubleshooting==
 +
 +
==Maintenance==
 +
====General maintenance====
 +
 +
Insert text
  
−
=== Demonstration ===
+
====Specific Maintenance Tasks====
−
#Cut a 4 inch long piece of 1" x 1/8" aluminium.
+
{| class="wikitable"
−
#Roll the piece to the smallest possible radius.
+
!Maintenance Procedure
 +
!Frequency
 +
!Done By
 +
|-
 +
|Sample
 +
|Sample
 +
|Sample
 +
|}

Revision as of 17:04, 11 February 2022

Ring Roller icon
Baileigh Ring Roller

Make: Baileigh Industrial

Model: R-M5

Serial Number: US14464115

Ace: Luke Roderick (lroderick20@georgefox.edu).

Location: Machine Shop


Description

A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75"


Here is an example of this piece of equipment being used.

Documentation

Terminology

  • Dies - Round pieces of steel used to guide the material as its shaped.

Ring Roller User Manual

Training

Operation

Insert Text

Demonstration

Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When rolling the material remember to keep your fingers away from the rollers to keep from smashing your fingers.

General Procedure

  1. Adjust the knob on the right to adjust the radius, loosen the handle on the left if it restricting you from adjusting the right one.
  2. Make sure both knobs are secure and tightened before rolling, always start by rolling the largest radius, and work your way up from there.
  3. Insert the bar between the rollers.
  4. Turn the crank to roll the metal bar or rod.
  5. Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod may make a corkscrew shape instead of a circle.
  6. You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight.

Safety

Insert text

Certification

[ https://georgefox.instructure.com/courses/1319 Canvas Quiz]

Troubleshooting

Maintenance

General maintenance

Insert text

Specific Maintenance Tasks

Maintenance Procedure Frequency Done By
Sample Sample Sample
Retrieved from "https://maker-hub.georgefox.edu/w/index.php?title=Ring_Roller&oldid=9731"