Difference between revisions of "Ring Roller"
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|Is used in domain=Metal | |Is used in domain=Metal | ||
|Has name={{PAGENAME}} | |Has name={{PAGENAME}} | ||
| − | |Has make=Baileigh | + | |Has make=Baileigh Industrial |
|Has model=R-M5 | |Has model=R-M5 | ||
| + | |Has serial number=US14464115 | ||
|Has function=Ring Roller | |Has function=Ring Roller | ||
|Has icon=File: Ring_rollerIcon.png | |Has icon=File: Ring_rollerIcon.png | ||
| Line 13: | Line 14: | ||
|Has imagedesc=Baileigh Ring Roller | |Has imagedesc=Baileigh Ring Roller | ||
|Has description=Baileigh Ring Roller | |Has description=Baileigh Ring Roller | ||
| − | |Has ace= | + | |Has ace=Luke Roderick; lroderick20@georgefox.edu |
| + | |Has certification=https://georgefox.instructure.com/courses/1319 | ||
}} | }} | ||
| − | [[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}| | + | [[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|140px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]] |
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|275px|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]] | [[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|275px|thumb|upright=1.0|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]] | ||
| Line 21: | Line 23: | ||
Model: {{#show: {{PAGENAME}} |?Has model}} | Model: {{#show: {{PAGENAME}} |?Has model}} | ||
| + | |||
| + | Serial Number: {{#show: {{PAGENAME}} |?Has serial number}} | ||
Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). | Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}). | ||
Location: {{#show: {{PAGENAME}} |?Is located in facility}} | Location: {{#show: {{PAGENAME}} |?Is located in facility}} | ||
| + | |||
| + | |||
| + | ==Safety First== | ||
| + | [[File:Safety First HD2.png|left|150px]] | ||
| + | Here are some safety instructions for the {{PAGENAME}}. Remember... SAFETY FIRST!!! | ||
| + | * Always be aware of the position of the clamp handle and the counterweight. They are heavy and can swing back suddenly causing serious body or head injuries. | ||
| + | * Keep hands and fingers away from the rollers when the machine is in operation. | ||
| + | * Keep hands and fingers clear of any gears or mechanisms. Make sure guard is in place before operating machine. | ||
| + | * Keep hands and fingers from between the roller and die when bending materials to avoid possible injury. | ||
==Description== | ==Description== | ||
| − | A ring roller is a machine used to roll | + | A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75" |
| + | |||
Here is an example of this piece of equipment being used. | Here is an example of this piece of equipment being used. | ||
| − | + | {{#evu:https://www.youtube.com/watch?v=wiVWrE1OMJ8}} | |
| − | |||
==Documentation== | ==Documentation== | ||
| Line 38: | Line 51: | ||
====Terminology==== | ====Terminology==== | ||
| − | + | *Dies - Round pieces of steel used to guide the material as its shaped. | |
| − | + | [[Media:R-M5_07-2019.pdf|Ring Roller User Manual]] | |
==Training== | ==Training== | ||
| − | ==== | + | ====Operation==== |
Insert Text | Insert Text | ||
| Line 49: | Line 62: | ||
====Demonstration==== | ====Demonstration==== | ||
| − | + | Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When rolling the material remember to keep your fingers away from the rollers to keep from smashing your fingers. | |
| − | |||
====General Procedure==== | ====General Procedure==== | ||
| Line 61: | Line 73: | ||
#You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight. | #You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight. | ||
| − | == | + | ==Reset the Space== |
| − | + | [[File:Reset The Space HD2.png|left|150px]] | |
| + | Here is how you can reset the space for the {{PAGENAME}}. Always reset the space!!! | ||
| + | * Release the pinch roll. | ||
| + | * Remove the material. | ||
| + | * Return all unused stock. | ||
| + | |||
| + | |||
| + | |||
==Certification== | ==Certification== | ||
| − | + | [https://georgefox.instructure.com/courses/1319 Canvas Quiz] | |
==Troubleshooting== | ==Troubleshooting== | ||
| Line 73: | Line 92: | ||
====General maintenance==== | ====General maintenance==== | ||
| − | + | The only things that need to be done to maintain the Ring Roller are general cleaning and periodic lubrication. For details on the lubrication process see the user manual. | |
====Specific Maintenance Tasks==== | ====Specific Maintenance Tasks==== | ||
| Line 81: | Line 100: | ||
!Done By | !Done By | ||
|- | |- | ||
| − | | | + | |Lubricate gears |
| − | | | + | |Monthly |
| − | | | + | |Technician |
| + | |- | ||
| + | |Apply rust inhibitive lubricant | ||
| + | |As needed | ||
| + | |Technician | ||
|} | |} | ||
Revision as of 11:04, 20 September 2022
Make: Baileigh Industrial
Model: R-M5
Serial Number: US14464115
Ace: Luke Roderick (lroderick20@georgefox.edu).
Location: Machine Shop
Safety First
Here are some safety instructions for the Ring Roller. Remember... SAFETY FIRST!!!
- Always be aware of the position of the clamp handle and the counterweight. They are heavy and can swing back suddenly causing serious body or head injuries.
- Keep hands and fingers away from the rollers when the machine is in operation.
- Keep hands and fingers clear of any gears or mechanisms. Make sure guard is in place before operating machine.
- Keep hands and fingers from between the roller and die when bending materials to avoid possible injury.
Description
A ring roller is a machine used to roll metal into a ring by forcing the material through rollers, also called dies. The rollers can be adjusted to change the formed radius. The maximum mild steel machine capacity is 1/4" x 1" flat bar or 1/2" round rod. The minimum diameter you can form is 2.75"
Here is an example of this piece of equipment being used.
Documentation
Terminology
- Dies - Round pieces of steel used to guide the material as its shaped.
Training
Operation
Insert Text
Demonstration
Demonstrate you can safely setup the Ring Roller. You will then proceed to cut a 5" long piece of 1/4" steel rod. Roll this material into the smallest radius possible. When rolling the material remember to keep your fingers away from the rollers to keep from smashing your fingers.
General Procedure
- Adjust the knob on the right to adjust the radius, loosen the handle on the left if it restricting you from adjusting the right one.
- Make sure both knobs are secure and tightened before rolling, always start by rolling the largest radius, and work your way up from there.
- Insert the bar between the rollers.
- Turn the crank to roll the metal bar or rod.
- Start with a large radius and continue to make the radius smaller every time you roll. If you attempt to roll a small radius all at once, the rod may make a corkscrew shape instead of a circle.
- You have completed the roll when the two ends overlap each other by a couple of inches to account for the ends of the bar or rod that stay straight.
Reset the Space
Here is how you can reset the space for the Ring Roller. Always reset the space!!!
- Release the pinch roll.
- Remove the material.
- Return all unused stock.
Certification
Troubleshooting
Maintenance
General maintenance
The only things that need to be done to maintain the Ring Roller are general cleaning and periodic lubrication. For details on the lubrication process see the user manual.
Specific Maintenance Tasks
| Maintenance Procedure | Frequency | Done By |
|---|---|---|
| Lubricate gears | Monthly | Technician |
| Apply rust inhibitive lubricant | As needed | Technician |