2019-11-06T19:34:58Z

Dhoward16: /* Terminology */

{{#set:
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|Is located in facility=Prototype Lab
|Is used in domain=Electronics
|Has name={{PAGENAME}}
|Has icon=File:laser_cutter_icon.png
|Has icondesc=Laser Engraver Icon
|Has iconwname=File:laser_cutter_icon_name.png
|Has image=File:image_pending.png
|Has imagedesc=The Trotec Speedy 400 Laser Engraver
|Has description=
|Has certification=
|Has make=Trotec
|Has model=Speedy 400
|Has ace= Zach Cogswell: zcogswell18@GeorgeFox.edu
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
Make: {{#show: {{PAGENAME}} |?Has make}}

Model: {{#show: {{PAGENAME}} |?Has model}}

Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} {{#show: {{PAGENAME}} |?Has ace.Has email address}}

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

__TOC__

==Description==

Insert Description Text

Here is an example of this piece of equipment being used.

Insert video media here.

==Documentation==

====Terminology====

Insert terminology here

==== [https://www.troteclaser.com/fileadmin/content/images/Contact_Support/Manuals/Speedy-400-Manual-EN.pdf User Manual] ====

==Training==
====Overview====

Insert Text

====Demonstration====

Insert text

====General Procedure====

Insert text

==Safety==
Insert text

==Certification==

Foxtale Quiz

==Troubleshooting==

==Maintenance==
====General maintenance====

Insert text

====Specific Maintenance Tasks====
{| class="wikitable"
!Maintenance Procedure
!Frequency
!Done By
|-
|Sample
|Sample
|Sample
|}

Description here.

== Documentation ==
Essentially the same as [[Speedy 300]]. The Speedy 400 uses the same software and general setup as the Speedy 300, however it has a larger bed and a few backend setting differences.

'''NOTE:''' Currently, the Speedy 400 should not be used for acrylic'''**'''. There are some issues with settings/airflow that cause acrylic to often catch fire while cutting (which, as you would imagine, is bad)

'''**''' If you know what you are doing and are very careful, small (<10 inches) pieces of 1/4" or 1/8" acrylic allow for sufficient airflow to avoid catching fire. Small pieces of 1/2" acrylic can often work as well, as long as you are careful. If the fumes light fire while cutting, pause the print IMMEDIATELY (the same button as start), or, if needed, stop it entirely (although this will abort the cut and you will not be able to continue). Often pausing allows the fire to go out and the acrylic to cool down, so for small cuts you may be able to continue, carefully, after pausing. If you must cut large sheets of acrylic, remove the paper from the area you are cutting, as close to the size of your cut as possible. Although it is not the paper that is burning, removing it seems to reduce the possibility of fire. Try not to remove any more paper than absolutely necessary, as the paper keeps the acrylic clean and protected from scratches when in the stock pile.

== Training ==
See [https://maker-hub.georgefox.edu/wiki/Speedy_300#Training Speedy 300 Training]

Dimension 3D Printer

2019-11-06T19:31:48Z

Dhoward16:

{{#set:
|Is equipment=True
|Is located in facility= None
|Is used in domain=Electronics
|Has name={{PAGENAME}}
|Has icon=File:dimension_printer_icon.png
|Has icondesc=Dimension Icon
|Has iconwname=File:dimension_printer_icon_name.png
|Has image=File:Dimension_printer_image.png
|Has imagedesc=The Dimension 1200 SST Printer
|Has description=
|Has certification=
|Has group=3D Printers
|Has make=Stratasys
|Has model=1200 SST
|Has ace=Joshua Consenz;jconsenz18@georgefox.edu
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|thumb|300px|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]

Make: {{#show: {{PAGENAME}} |?Has make}}

Model: {{#show: {{PAGENAME}} |?Has model}}

Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

==Description==

The Dimension is an [[Prototype Lab#FDM Printing Anchor|FDM]] printer made by Stratasys. It is designed with ultimate simplicity in mind. The system enables you to build parts quickly, even if you’ve never used a 3D printer before. Its display panel prompts you to press a few keys to get you modeling quickly.
The system models with ABS plastic, so modeled parts are strong and durable. ABS also ensures you’ll be able to drill, tap, sand, and paint your creations. With the speed and convenience of Breakaway Support Technology (BST) or Soluble Support Technology (SST), your completed parts are quickly available for review and test. SST allows for parts that are printed on the Dimension to have a more porous or odd geometry, such as overhangs, to be printed with relative ease in comparison with other filament based 3D printers.

Here is an example of this piece of equipment being used.

Insert video media here.

==Documentation==

====Terminology====

Insert terminology here

[https://www.3dhubs.com/3d-printers/dimension-1200 Product Home Page]

[[Media:Dimension 1200es user guide.pdf|User Manual]]

==Training==
====Overview====

Insert Text

====Demonstration====

Insert text

====General Procedure====

'''GrabCAD Print'''
GrabCAD Print is the software that both the Dimension and [[F370 3D Printer|F370]] use, and allows you to easily orient and view the part you want to model. Both printers are web based, which allows you to start the print from the one of the lab's computers.

On Opening GrabCAD, make sure that you select the printer you want to use for the part you want to print, the volunteers in the lab can help you determine which printer would work best. The menu the the right of the image shows the printer options, make sure you select the correct printer, in this case it is the Dimension. After ensuring you have the software correctly set up, open your file and place it on the build plate, '''''Note: your file has to be in STL format to work with any printing software.''''' The build plate is correctly scaled to the actual build plate, so when sizing up or down you can check the size and placement of the print with the build plate. '''''Note: The following pictures show a single part being printed, during regular lab hours the Dimension is only started when the plate is mostly full to be printed overnight.'''''

[[File:Opening File(D).png|center|1000x1000px]]

After importing all parts resize and orient your parts based on what the final product needs to be accomplished, with no one dimension being larger than 11 inches. Orienting the part is crucial for the print as this will determine how much support material is used as well as the strength of the part. To reduce support material used, orient your part with the most amount of surface are in contact with the plate, and with as few features positioned above cavities in the part. For maximum strength, orient your part so that the layers are parallel with the direction that the anticipated force will be applied, printing the layers perpendicular to the force can cause the layers to peel away from one another if the force is strong enough. If you have a red error in the model, enter analysis mode and click repair as shown in the picture below.

[[File:Troubleshooting(D).png|center|1000x1000px]]

After correctly orienting and sizing the part, click '''Slice Preview''' to see how the Dimension will print your part, total layers, and path of the nozzle. Inspect your part to ensure that it will print correctly, and has a low chance of failing. You can watch an animation of your part being built, layer by layer, and do other analysis before printing. Click '''View Estimates''', found in green near the bottom right corner, to see an approximation of how long the print will take, and the amount of material used. Be sure that this information is recorded in the Job Log. Fix any potential problems that you may have seen, and when you are sure that the part is correctly oriented on the build plate. You may now click Print, locate on the bottom right of the screen. '''''Note: Very rarely will a single part be printed on the Dimension or F370, do not start a print without other parts unless cleared by the lab helper.'''''

[[File:Slice Preview(D).png|center|1000x1000px]]

'''Printing'''
Once the Job has been sent to the Dimension, the control panel will display the most recent job sent to it. Check that the amount of support and model material, indicated on the top most display, is sufficient for the print and when ready, press the button to the right of the display that says start model.[[File:Dimension Control Panel.jpg|center|677x677px]]

'''Finished Parts'''
Once your part is finished, the plate can be removed by moving the tabs downward, pulling the plate forward, and lifting to remove. The following pictures show that process.[[File:Finished Part.jpg|center|700x700px]]
[[File:Loosening Plate.jpg|center|700x700px]]
[[File:Sliding Plate Forward.jpg|center|700x700px]]
[[File:Plate is Removed.jpg|center|700x700px]]
[[File:Placing Plate.jpg|center|700x700px]]
[[File:Sliding Plate Foreward.jpg|center|700x700px]]
[[File:Locking Plate In.jpg|center|700x700px]]

'''Removing Support Material'''
After removing the plate from the Dimension remove your part from the build plate by using the scraping tool and running the tool along the build plate, as shown in the picture below, and hitting the support material. Continue this process until the part is chipped off of the build plate. Once the part is removed, place in the [[Dissolvable Support Bath]] to remove any left over support material.[[File:Chipping at Support Material.jpg|center|754x754px]]

==Safety==
Insert text

==Certification==

Foxtale Quiz

==Troubleshooting==

==Maintenance==
====General maintenance====

====Changing Material====
''*Only volunteers will change out materials. If the Dimension runs out of filament or you would like to use a different color, please speak to a lab volunteer.*''

The Dimension has two separate types of material, Model and Support. These two filaments are located on the front of the Dimension, with the Model in the top slot, and the support on the bottom. To change material for either modeling or support, click the button next to the display that says "Material . . ." and then click "Unload" from there. Select which filament you want to exchange, and then press in on that cartridge to remove it. The cartridge will click out, and you can now reel in the material as the Dimension removes it by spinning a wheel on the right hand side.

To load a material is very similar. Select the filament you want to replace, and insert the tip into a hole located in the slot. The Dimension will grab the filament and pull it up to the extruder nozzle. Place the cartridge back into the Dimension, and push it forwards until you hear a click.
[[Category:Prototyping Lab]]

Make: {{#show: {{PAGENAME}} |?Has make}}

====Specific Maintenance Tasks====
{| class="wikitable"
!Maintenance Procedure
!Frequency
!Done By
|-
|Sample
|Sample
|Sample
|}

2019-08-15T17:53:44Z

Dhoward16:

MillOn

Milling Machine

2019-08-15T17:36:34Z

Dhoward16:

{{#set:
|Is equipment=True
|Is located in facility= Machine Shop
|Is used in domain=Metal
|Has name={{PAGENAME}}
|Has redirect={{FULLPAGENAME}}
|Has icon=File:milling_machine_icon.png
|Has icondesc=Milling machine icon
|Has iconwname=File:milling_machine_icon_name.png
|Has image=File:milling_machine.jpg
|Has imagedesc=Bridge Port Mill
|Has description=
|Has certification=
|Has make=Bridgeport
|Has model=Series I
|Has ace=Jacob Bodge;jbodge14@georgefox.edu
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
Make: {{#show: {{PAGENAME}} |?Has make}}

Model: {{#show: {{PAGENAME}} |?Has model}}

Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

__TOC__

==Description==

The Bridgeport Series 1 Mill is a vertical mill used to mill various materials into desired shapes and sizes. It can also be used to perform special functions such as drilling, chamfering, reaming, fly cutting, and many more. Some examples of items made from mills are piston bore holes, valve plates, gears, and even your own tools. This is done by using a rotary cutter to remove material by advancing a cutter into a work piece in varying direction along three axes. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. The video below shows a part being machined by a CNC mill which is a computer driven mill, but still demonstrates the milling process.
{{#evu:https://www.youtube.com/watch?v=8cp4eCXnc4Q}}
==Documentation==

====Terminology====
* Spindle - The rotating shaft, driven by the motor, that holds the cutting tools.
* Quill - The part of the vertical milling machine that raises and lowers cutting tools held in the spindle.
* Quill Handle - The long handle on the right side of the machine that raises and lowers the quill.
* Endmill - A common machining tool having cutting teeth on the end of a cylindrical shank and usually spiral blades on the lateral surface. Because of this geometry it can cut in any direction.
* Facing - The process of cutting a flat surface perpendicular to the axes of the milling cutter. Often this is done on the initial piece of raw stock as the first step in the milling process.
* Deburring - To neaten and smooth the rough edges or ridges of a part after it has been machined.
* Edge finding - The process of using an edge finder to align the coordinate system of the mill with the corner of your part.
* Collet - A device that forms a collar around an object to be held and exerts a strong clamping force on the object when it is tightened. On the mill the collet is attached to the spindle and is used to hold cutting tools in place.

==== [https://www.hardinge.com/wp-content/uploads/KneeMill-Complete-Manual.pdf User Manual] ====

==Training==
====Overview====

Insert Text

====Demonstration====

For the demonstration, you will face a piece of aluminum stock, drill a hole in the center, ream the hole, and deburr all of the edges. Reference the video below to see what this should look like.

====General Procedure====
This video contains specific information for using the Mills in the Maker Hub as well as a basic overview of what will be expected in your live demonstration. {{#evu:https://www.youtube.com/watch?v=IJjXAxYH9TA}}Note that the tool changing system has been upgraded since this video was made. To insert a cutting tool under the new system, push the tool upwards into the collet with one hand and then push quill handle up with the other to compress the spring above the collet. Pushing up on the quill handle will allow the the tool to slide up into the collet and the tool will lock in place once the handle is lowered. A decent amount of force is required to compress the spring so don't be afraid to push hard. To release the tool, hold it in one hand while pushing up on the quill handle and then pull it out once the spring is compressed.

== Safety ==
* General shop protocol is important when using the mill. Long hair, long sleeves, jewelry, gloves, and lanyards are all risks to be wrapped up by the spindle and should not be worn.
* Always make sure that there is plenty of space between the cutting tool and the work piece before turning on the mill. If the tool comes into contact with the work piece before getting up to speed and is set deeper than the maximum cutting depth things will break.
* At times your work piece may be obscured by metal chips while cutting. Do not remove them while the machine is running. Turn of the mill, wait till it comes to a complete stop, and then remove the chips. There are some brushes on the tool rack that may be helpful for removing stubborn chips.
* The milling process is great at creating sharp edges. Be aware of this when handling the work piece and make sure to deburr any sharp edges.

==Certification==

[https://foxtale.georgefox.edu/moodle/course/view.php?id=30472 Foxtale Quiz]

==Troubleshooting==
* Not cutting smoothly - Check that the spindle is set to the proper direction. This will cause the tool to not cut properly and will damage the tool. Check that the tool is sharp and the cut depth is not to large as well. Adding cutting oil will also improve the cut.
* Can't reach low spindle speeds - If you adjust the speed dial to a low spindle speed but the spindle is still moving fast then the mill must be switched into low range. Stop the mill, flip the lever on the right side of the machine to low, and then turn the mill back on. Make sure to turn on switch to low when the mill is in low range or the spindle will spin backwards.
* Difficult to shift to low range - At times it can difficult to lock the lever into place when switching between high and low range. If this occurs, twist the spindle slightly while switching the lever so that it will lock in place. Twisting the spindle helps the internal gears lock into place properly.

==Maintenance==
====General maintenance====

This machine requires minimal maintenance but like all the other machines in the Maker Hub it is important to clean the machine of metal chips and any other debris after each use. The shop vac is best suited for this task. Anything more advanced is taken care of by Justin.

Milling Machine

2019-08-15T16:31:42Z

Dhoward16: /* General Procedure */

Milling Machine

2019-08-14T17:15:25Z

Dhoward16: /* Safety */

Milling Machine

2019-08-13T17:47:02Z

Dhoward16: /* Safety */

Markforged 3D Printer

2019-08-13T16:23:56Z

Dhoward16: /* Certification */

{{#set:
|Is equipment=True
|Is located in facility=Prototype Lab
|Is used in domain=Electronics
|Has name={{PAGENAME}}
|Has icon=File:Mark 2 3D printer.png
|Has icondesc=
|Has iconwname=
|Has image=File:mark_two.jpg
|Has imagedesc=The Mark II machine by Markforged.
|Has description=
|Has certification=
|Has group=3D Printers
|Has make=Markforged
|Has model=Mark II
|Has ace=Ben Kraske;bkraske16@georgefox.edu
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]

Make: {{#show: {{PAGENAME}} |?Has make}}

Model: {{#show: {{PAGENAME}} |?Has model}}

Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

__TOC__

==Description==

The Mark Two is a desktop professional 3D printer capable of reinforcing parts with composite fiber, affording them durability and strength. It can print in a range of materials, including Nylon, Carbon Fiber, Fiberglass, and Kevlar.{{#evu:https://www.youtube.com/watch?v=2o02D94B4y8&feature=youtu.be&t=26}}

==Documentation==

====Terminology====
Inlay - embedding pieces of a different material into another, in this case embedding carbon fiber or another

Fiber - A non-plastic material which in this case comes in a strand/spool and is inlayed into the base plastic

Composite Materials - material made from two or more constituent materials with significantly different physical or chemical properties that, when combined, produce a material with characteristics different from the individual

Dry Box - dry box is a storage container in which the interior is kept at a low level of humidity, in this case in order to prevent the material from being damaged

Eiger - Software used to set up prints on the Mark Two, accessible from most browsers (i.e. Chrome). Account-based, requires an account to use.

Purge - Rapid printing of excess material which has been sitting in the machine lines for a long period of time. This helps ensure a print will be of acceptable quality by removing any potentially humidity compromised material from the lines

Onyx - Markforged prefered primary printing material. It is a vinyl base with chopped carbon fiber in the filament.

[https://www.3dhubs.com/3d-printers/mark-two Product Information from 3D Hubs]

[https://support.markforged.com/hc/en-us/categories/115000131204-Mark-Two User Guide]

[https://www.rdmag.com/article/2018/10/understanding-role-carbon-fiber-3d-printing Brief on Carbon Fiber Printing]

==Training==
====Overview====

The Mark II is a [[Prototype Lab#FDM Printing|FDM Printer.]] See the main page for more background on the FDM process. What sets the Mark II apart is its ability to inlay various materials in the print using a second nozzle. These materials include carbon fiber, fiberglass, and kevlar. These smaller materials are located on the second, smaller spool in the rear of the build space. The inlaying of these materials can be customized in Eiger (the printing software for the Markforged). The main materials for the printer are nylon and onyx, this material is contained in the dry box (black box behind the printer) in order to limit moisture contamination. Don't open this unless you need to change the material. Nylon is a typical plastic filament, which provides a clean finish and some flexibility. Onyx is nylon with chopped carbon fiber. This provides more strength and a little less flexibility.

Prints on the Markforged must be started by a manager, as the software is account based.

====Demonstration====

To show a complete understanding of the Mark II, student will perform the setup and shut down procedures for printing a Coiler Winder.

====General Procedure====
# Software
## The Mark II utilizes cloud-based print software Eiger. This means that the software can be accessed from any browser, but an account is required to do so. As such, prints will need to be started by management.
## After login, the main screen returns to library. From this page, you can view and modify previous prints for reprinting or import a new STL for printing.
## Once imported or selected, print material may be selected (Onyx in this case) reinforcement type may be selected and orientation may be edited in the pane on the right. Clicking a part face will orient that face to the build plate. Reinforcement and material settings may be edited with drop-down menus (these are generally best done in the internal view). Brims and support may be toggled on or off from the Part Settings drop-down menu. All these options are available from part view.
## From internal view, density (number of layers of carbon fiber) may be viewed and edited using the slider at the bottom of the page (Blue is carbon fiber, White is main material).
## Material costs and totals may be viewed in the upper left of the part screen. It's worth noting the dramatic change in cost with addition of Carbon Fiber inlay.
## All Mark II prints should be okay-ed with Justin Johnson (the shop supervisor) before being started. Once setup is completed and the printer is on, prints are sent to the printer via the "Print" option. Generally, select the option to start the print from the machine, rather than automatically.
# Printer Setup
## The printer may be turned on with a switch on the rear of the machine. The machine will boot up and may need to update, let it complete this process.
## Before starting the print, glue needs to be applied to the build plate. Simply lift the build plate off the mount and apply the glue stick (found in the Markforged drawer/box) to the area where the print is located in the software (be sure to account for extra width due to the brim), the back of the plate where the machine will purge (print excess material which has been sitting in the lines and exposed to air), and the corner where the purge tower is located in the image below. [[File:Mark II Build Plate.jpg|thumb|A Mark II build plate with purge tower and purge line.|none]]
## Place the place back on the mount. The Mark II is ready to print!
# Printer Shutdown
## Upon completion of the part, select clear bed on the touchscreen and remove the build plate from the mount. The purge line and tower should be easily removable by hand.
## For the part itself, take the putty knife found in the Markforged drawer/box and carefully remove the part. This may take quite a bit of force to accomplish. Make sure the blade of the putty knife and your hand will never come into contact if you slip (i.e.: brace the plate on the table and push the knife away from you along the plate). Work the knife along the perimeter of the part's attachment to the build plate and avoid prying with the knife when possible. [[File:Removing Parts from Mark II Build Plate.jpg|thumb|Removing parts from the Mark II build plate.|none]]
## After the part is removed, wash the plate with warm water only. When the plate is clean, dry it with a paper towel and place it back on the mounts.
## The plate is ceramic, avoid dropping it. The plate will absorb oil, it is normal to see fingerprints, etc. on the plate.

==Safety==
# Please take care when removing parts from the plate so as to NOT CUT YOURSELF with the putty knife. FDM printers use heating of material to form a 3D model, like a hot glue gun. As such, the extruder head of the printer will be warm. DO NOT TOUCH THE EXTRUDER when it is hot. Doing so will result in burns.
# Although this should be a non-issue, fiber strands are fairly thin and sharp. DON’T IMPALE YOURSELF.
# The top of the printer may be opened for maintenance and inspection. This leaves the gantry with the print head on it exposed. DO NOT PUT YOUR HAND IN THE MOVING MACHINERY. Doing so may result in pinching, crushing, cutting, “ouch”-ing, crying, and other unpleasant “-ings”.

==Certification==

[https://foxtale.georgefox.edu/moodle/course/view.php?id=31285 Foxtale Quiz]

==Troubleshooting==
See the the [https://support.markforged.com/hc/en-us/categories/115000131204-Mark-Two Support Page] for troubleshooting guides.

==Maintenance==
====General maintenance====

All maintenance will be performed by the Ace of the Mark II or managers. Specific maintenance tasks are listed below.
====Specific Maintenance Tasks====
{| class="wikitable"
!Maintenance Procedure
!Frequency
!Done By
|-
|Changing Materials
|When needed, Use the key located in ask managers or Justin to unlock the dry box

Follow [https://support.markforged.com/hc/en-us/articles/208342553-Unload-Plastic Unload Plastic] instructions to remove what is left of current primary material.

Follow [https://support.markforged.com/hc/en-us/articles/115000403824-Set-Up-and-Load-Plastic Set Up and Load Plastic] instructions to insert new primary material.

Follow [https://support.markforged.com/hc/en-us/articles/115000543824-Unload-Fiber Unload Fiber] instructions to remove what is left of current inlay material.

Follow [https://support.markforged.com/hc/en-us/articles/208198473-Set-Up-and-Load-Fiber Set Up and Load Fiber] instructions to insert new primary material.
|Ace or Managers
|-
|Calibration and Setup
|Follow [https://support.markforged.com/hc/en-us/articles/207896386-Level-the-Print-Bed Level the Print Bed] instructions to level the print bed and set the correct nozzle heights.
|Ace or managers
|-
|Additional Calibration and Maintenance
|See the [https://support.markforged.com/hc/en-us/categories/115000131204-Mark-Two Support Page] for additional maintenance and operation guides.
|Ace or managers
|}
<references />

Vertical Bandsaw

2019-08-13T16:22:17Z

Dhoward16: /* Certification */

{{#set:
|Is equipment=True
|Has make=DoALL
|Has model=ML
|Has name={{PAGENAME}}
|Is located in facility=Machine Shop
|Is used in domain=Metal
|Has function=Vertical Bandsaw
|Has icon=[[File:vertical_bandsaw_icon.png]]
|Has icondesc=Vertical Bandsaw icon
|Has iconwname=File:vertical_bandsaw_icon_name.png
|Has image=File:doall_vertical_bandsaw_image.jpg
|Has imagedesc=Doall Model ML Vertical Bandsaw
|Has description=Used various pieces in straight, curved, or unusual shapes
|Has QR code=File:Vertical Bandsaw QR code.png
|Has ace=Madi Jones;mjones16@georgefox.edu
}}

[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]

Make: {{#show: {{PAGENAME}} |?Has make}}

Model: {{#show: {{PAGENAME}} |?Has model}}

Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

==Description==

A Vertical Bandsaw is just like any other type of bandsaw in that it is a power tool used to cut various metal and wood pieces. The saw consists of a solid band of metal with edged teeth on it for ease of cutting. Those looking for uniform cutting results will make use of this type of saw. While their main function is to cut curved or unusual shapes, they can also be used for straight cutting. These types of saws, specifically designed for metal cutting, are available in vertical and horizontal varieties.

{{#evu:https://www.youtube.com/watch?v=A4htjvBCcEI&feature=youtu.be}}

==Documentation==

====Terminology====
Blade Kerf - The material lost due to the width of the blade

Blade Guide - Guide the blade to keep it cutting straight. Should be adjusted to ¼ in above material being cut.

Adjustment Knob - adjusts the height of the blade guide. Located at the back of the machine.

Adjustment Lock - locks the blade guide in place. Located at the back of the machine.

Fence - Guides the stock through the blade. Attached to the side of the table.
* [https://maker-hub.georgefox.edu/w/images/9/96/Doall_ML_Parts_Manual.pdf Parts Manual]
* [https://www.doallsaws.com/ Product Page]

==Training==
====Overview====

A Vertical Bandsaw is just like any other type of bandsaw in that it is a power tool used to cut various metal and wood pieces. The saw consists of a solid band of metal with edged teeth on it for ease of cutting. Those looking for uniform cutting results will make use of this type of saw. While their main function is to cut curved or unusual shapes, they can also be used for straight cutting. These types of saws, specifically designed for metal cutting, are available in vertical and horizontal varieties.

====Demonstration====

To show a complete knowledge of the Vertical Bandsaw, the student will cut a piece of acrylic stock.

====General Procedure====
# The general procedure and additional knowledge can be found in the video above! The summary for operation is detailed below, but most of the stuff on the quiz will be in the video.
# Unlock the Blade Guide by turning the knob labeled "Lock" on the back of the machine. This allows you to alter the height of the blade.
# Set the Blade Guide Height by turning the knob labeled "Adjustment" on the back of the machine. A good height is about 1/4" above the piece you are cutting.
# Lock the Blade Guide by turning the knob labeled "Lock" on the back of the machine. This will secure the blade and provide a better cut.
# Check the stock height by placing he stock next to the blade to ensure the 1/4" margin is there. Double checking is always a good thing.
# Aim the Blow Off Nozzle. This blows away all the shavings that occur during the cutting process. Aim directly where the blade will come in contact with the stock.
# Make use of the fence. This is the pushing tool that is hanging from the bottom of the machine that guides the stock through the blade. Bring it up against your piece.
# Turn on the machine. The Black button is On, the Red button is Off.
# Now you are ready to begin cutting! Apply a gentle, steady pressure using the fence so that the acrylic piece is getting cut by the blade.
# Once you are finished cutting the piece, turn off the machine, remove the fence and the piece from the machine.
# Reset the Space! Use the shop vacuum to remove all shavings on and around the machine.

==Safety==
* Safety glasses must be worn when crossing into the shop area marked on the floor.
* No horseplay in the shop.
* Don’t do anything distracting to yourself or others while operating machinery.
* Do not wear any loose clothing, jewelry, or lanyards.
* No hats or open toed shoes.
* Hair will not extend below the collar.
* Do not wear gloves while operating machinery.
* Food or drink is allowed when not operating machinery and it is kept a safe distance away from the machines.
* Do not attempt to operate machinery in the shop that you have not been certified on by GFU engineering personnel.
* Do not argue with volunteers or shop staff. Contact Justin Johnson if you have issues that need to be resolved.
* Do not operate machinery without a shop supervisor or trained volunteer in the shop with you. Never operate equipment alone in the shop.
* The first aid kit is located in the machine shop, next to the woodshop doors.
* If you see a safety violation inform the person immediately and encourage them to comply with the policies
* Keep hand clear of the blade when cutting
* Securely hold stock when cutting
* Do not leave machine running while it is not cutting
* Wait for blade to stop moving before reaching for a small part near the blade.
* Don’t do anything that would require an additional rule to be added to this list.

==Certification==

[https://foxtale.georgefox.edu/moodle/course/view.php?id=30476 Foxtale Quiz]

==Troubleshooting==
If the machine is making clunking noises when cutting, use the wax to clean the blade and clean out the chips inside the machine by opening up the table. Consult a shop supervisor for assistance.

==Maintenance==
====General maintenance====

The Vertical Bandsaw should always be clean before and after use. If something is not working and needs to be fixed, consult a shop supervisor

====Specific Maintenance Tasks====
{| class="wikitable"
!Maintenance Procedure
!Frequency
!Done By
|-
|Blade should be waxed
|As needed, usually when the machine starts making clunky noises
|Ace
|-
|General Cleaning
|Before and after each use
|Student
|-
|Clean inside of machine with vacuum
|Every 2 weeks
|Ace
|}

Horizontal Bandsaw

2019-08-12T23:50:11Z

Dhoward16: /* User Manual */

{{#set:
|Is equipment=True
|Has make=Ellis
|Has model=1600
|Has name={{PAGENAME}}
|Is located in facility= Machine Shop
|Is used in domain=Metal
|Has function=Horizontal Bandsaw
|Has url=http://www.ellissaw.com/mitre-band-saw-overview/1600-mitre-band-saw/
|Has icon=File:horizontal_bandsaw_icon.png
|Has icondesc=Horizontal Bandsaw
|Has iconwname=File:horizontal_bandsaw_icon_name.png
|Has image=File:Ellis1600_Horizontal Bandsaw.jpg
|Has imagedesc=Ellis Model 1600 Horizontal Bandsaw
|Has description=Used to cut large stock
|Has QR code=File:Horizontal Bandsaw QR code.png
|Has ace=Noah Bloomquist; nbloomquist17@georgefox.edu
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
Make: {{#show: {{PAGENAME}} |?Has make}}

Model: {{#show: {{PAGENAME}} |?Has model}}

Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

__TOC__

==Description==

A horizontal band saw is a type of band saw where the piece stays stationary and the cutting head is a band saw arranged horizontally that cuts into the part by gravity assist. Our horizontal bandsaw in the shop is the [http://www.ellissaw.com/mitre-band-saw-overview/1600-mitre-band-saw Ellis Model 1600]. It can be used to rough cut metal or plastic (NO WOOD) stock to length. It has a cutting capacity of 10" Round and 10" by 8" rectangle at 90 degrees or 6-7/8" round and 8" by 6" rectangle when rotated to 45 degrees.

==Documentation==

====Terminology====
* Kerf - The slit made by cutting with a saw. This is important to keep in mind when positioning the cut or the final cut may end up shorter than desired.
* Horizontal Bandsaw Components: [[File:Horizontal Bandsaw Terms.png|none|thumb|814x814px]]

==== User Manual ====
* [[Media:Ellis_1600_Safety.pdf|Ellis 1600 Safety PDF]]
* [https://maker-hub.georgefox.edu/w/images/b/b6/Ellis_1600_Manual.pdf Installation and Operating Instructions]
* [https://maker-hub.georgefox.edu/w/images/1/11/Horz_Bandsaw_Tension.pdf Blade Tensioning Guide]

==Training==
====Overview====

The first thing you will want to do is mark your stock where it should be cut. Once that is done place the material on the saw table and lower the blade to just above the material so you can accurately line the saw blade up with the mark on the material. If you are cutting rectangular stock make sure the longer side is the one on table. This allows more of the blade teeth to engage the material and lowers the stress on the blade as a result. To lower the blade, hold the handle on the idler wheel end of the saw with one hand and then open the hydraulic feed control by twisting the knob counterclockwise with the other hand. Lower the bade to just above the material and the close the feed control to hold the blade in place. Line up the your mark and saw blade but don't forget about the blade kerf if you are concerned about accuracy. Clamp the material in place with the vice and apply some oil to the cut area. You are now ready to cut. Press the green button to turn on the saw and then open the feed control slightly, causing the blade to slowly drop and perform the cut. The saw will automatically turn of when the cut is complete, but if you need to stop the saw during the cut press the red emergency stop button. Reset the space when you are done. All shavings should be cleaned up and disposed of properly. Put any extra stock back in its respective spot. When finished, make sure the blade arm is laying completely down so that the auto shutoff switch is engaged and no one can fit anything under the blade without raising the arm.

====Demonstration====

Cut a 1” long piece of ½” round stock.

====General Procedure====
This video contains specific information for using the Horizontal Bandsaw in the Maker Hub as well as a basic overview of what will be expected in your live demonstration.{{#evu:https://www.youtube.com/watch?v=E_wj7P3fYk0&feature=youtu.be}}
==Safety==
* Never place your hand below the blade. If, for some reason, the blade were to drop, significant injury could occur.
* Take care when loading stock that it is clamped firmly and set up so that as many of the teeth can be in contact with the material as possible. For rectangular stock this would mean placing the long side parallel with the floor. Doing these things will protect the blade from damage and reduce the chance of the material coming loose during a cut.

==Certification==

[https://foxtale.georgefox.edu/moodle/course/view.php?id=30475 Foxtale Quiz]

==Troubleshooting==
* Not cutting smoothly - Slow the drop rate. If this issue persists ask the shop supervisor to wax the blade and remove any metal chips clogging the teeth.

==Maintenance==
====General maintenance====

The most important maintenance procedure for the Horizontal Bandsaw is to keep it clean by vacuuming up any metal chips created by a cut. Also, the Bandsaw should be waxed every couple of cuts or if the Bandsaw is not cutting smoothly. If the Bandsaw continues to kick, you may unplug the machine and use pliers to remove metal chunks stuck to the blade

====Specific Maintenance Tasks====
{| class="wikitable"
!Maintenance Procedure
!Frequency
!Done By
|-
|Clean up Metal Chips
|After each use
|Student
|-
|Wax the Blade
|As needed
|Shop Supervisor
|}

Horizontal Bandsaw

2019-08-12T23:49:08Z

Dhoward16: /* User Manual */

{{#set:
|Is equipment=True
|Has make=Ellis
|Has model=1600
|Has name={{PAGENAME}}
|Is located in facility= Machine Shop
|Is used in domain=Metal
|Has function=Horizontal Bandsaw
|Has url=http://www.ellissaw.com/mitre-band-saw-overview/1600-mitre-band-saw/
|Has icon=File:horizontal_bandsaw_icon.png
|Has icondesc=Horizontal Bandsaw
|Has iconwname=File:horizontal_bandsaw_icon_name.png
|Has image=File:Ellis1600_Horizontal Bandsaw.jpg
|Has imagedesc=Ellis Model 1600 Horizontal Bandsaw
|Has description=Used to cut large stock
|Has QR code=File:Horizontal Bandsaw QR code.png
|Has ace=Noah Bloomquist; nbloomquist17@georgefox.edu
}}
[[{{#show: {{FULLPAGENAME}}|?Has icon|link=none}}|100px|left|top|{{#show: {{FULLPAGENAME}}|?Has icondesc}}]]
[[{{#show: {{FULLPAGENAME}}|?Has image|link=none}}|300px|thumb|upright=1.5|{{#show: {{FULLPAGENAME}}|?Has imagedesc}}]]
Make: {{#show: {{PAGENAME}} |?Has make}}

Model: {{#show: {{PAGENAME}} |?Has model}}

Ace: {{#show: {{PAGENAME}} |?Has ace.Has name}} ({{#show: {{PAGENAME}} |?Has ace.Has email address}}).

Location: {{#show: {{PAGENAME}} |?Is located in facility}}

__TOC__

==Description==

A horizontal band saw is a type of band saw where the piece stays stationary and the cutting head is a band saw arranged horizontally that cuts into the part by gravity assist. Our horizontal bandsaw in the shop is the [http://www.ellissaw.com/mitre-band-saw-overview/1600-mitre-band-saw Ellis Model 1600]. It can be used to rough cut metal or plastic (NO WOOD) stock to length. It has a cutting capacity of 10" Round and 10" by 8" rectangle at 90 degrees or 6-7/8" round and 8" by 6" rectangle when rotated to 45 degrees.

==Documentation==

====Terminology====
* Kerf - The slit made by cutting with a saw. This is important to keep in mind when positioning the cut or the final cut may end up shorter than desired.
* Horizontal Bandsaw Components: [[File:Horizontal Bandsaw Terms.png|none|thumb|814x814px]]

==== User Manual ====
* [[Media:Ellis_1600_Safety.pdf|Ellis 1600 Safety PDF]]
* [https://maker-hub.georgefox.edu/w/images/b/b6/Ellis_1600_Manual.pdf Installation and Operating Instructions]
* Blade Tensioning Guide

==Training==
====Overview====

The first thing you will want to do is mark your stock where it should be cut. Once that is done place the material on the saw table and lower the blade to just above the material so you can accurately line the saw blade up with the mark on the material. If you are cutting rectangular stock make sure the longer side is the one on table. This allows more of the blade teeth to engage the material and lowers the stress on the blade as a result. To lower the blade, hold the handle on the idler wheel end of the saw with one hand and then open the hydraulic feed control by twisting the knob counterclockwise with the other hand. Lower the bade to just above the material and the close the feed control to hold the blade in place. Line up the your mark and saw blade but don't forget about the blade kerf if you are concerned about accuracy. Clamp the material in place with the vice and apply some oil to the cut area. You are now ready to cut. Press the green button to turn on the saw and then open the feed control slightly, causing the blade to slowly drop and perform the cut. The saw will automatically turn of when the cut is complete, but if you need to stop the saw during the cut press the red emergency stop button. Reset the space when you are done. All shavings should be cleaned up and disposed of properly. Put any extra stock back in its respective spot. When finished, make sure the blade arm is laying completely down so that the auto shutoff switch is engaged and no one can fit anything under the blade without raising the arm.

====Demonstration====

Cut a 1” long piece of ½” round stock.

====General Procedure====
This video contains specific information for using the Horizontal Bandsaw in the Maker Hub as well as a basic overview of what will be expected in your live demonstration.{{#evu:https://www.youtube.com/watch?v=E_wj7P3fYk0&feature=youtu.be}}
==Safety==
* Never place your hand below the blade. If, for some reason, the blade were to drop, significant injury could occur.
* Take care when loading stock that it is clamped firmly and set up so that as many of the teeth can be in contact with the material as possible. For rectangular stock this would mean placing the long side parallel with the floor. Doing these things will protect the blade from damage and reduce the chance of the material coming loose during a cut.

==Certification==

[https://foxtale.georgefox.edu/moodle/course/view.php?id=30475 Foxtale Quiz]

==Troubleshooting==
* Not cutting smoothly - Slow the drop rate. If this issue persists ask the shop supervisor to wax the blade and remove any metal chips clogging the teeth.

==Maintenance==
====General maintenance====

The most important maintenance procedure for the Horizontal Bandsaw is to keep it clean by vacuuming up any metal chips created by a cut. Also, the Bandsaw should be waxed every couple of cuts or if the Bandsaw is not cutting smoothly. If the Bandsaw continues to kick, you may unplug the machine and use pliers to remove metal chunks stuck to the blade

====Specific Maintenance Tasks====
{| class="wikitable"
!Maintenance Procedure
!Frequency
!Done By
|-
|Clean up Metal Chips
|After each use
|Student
|-
|Wax the Blade
|As needed
|Shop Supervisor
|}

File:Horz Bandsaw Tension.pdf

2019-08-12T23:46:50Z

Dhoward16: